Foldable Miter Saw Dynamics for Compact Storage

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Solution Overview

Problem

Conventional miter saws occupy large storage and delivery spaces due to their fixed dimensions, making them inefficient for temporary storage and costly to package for delivery.

Innovation Solution

A foldable miter saw design that allows the cutting unit to be biased relative to the base unit and worktable, enabling it to be folded from a working position to a compact position, reducing dimensions and facilitating storage and delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the miter saw is designed with a fixed structure to ensure stability and ease of operation, then the cutting precision and operational reliability are improved, but the storage space and delivery volume increase significantly

Engineering Contradiction:
Improvecutting precisionVSAvoidstorage volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed structure into a movable one. The cutting unit is designed to be rotatable relative to the base unit, allowing it to move between a working position (where the saw blade is positioned for cutting) and a folded position (where the cutting unit is rotated to reduce overall dimensions). This dynamic configuration enables the miter saw to maintain cutting precision during operation while significantly reducing storage volume when not in use.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the miter saw is designed with a fixed structure to maintain operational stability, then the ease of operation is improved, but the device complexity increases due to additional locking mechanisms

Engineering Contradiction:
Improveoperational stabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies the self-service principle through the elastic element (spring) that automatically biases the cutting unit toward the folded position. The elastic element provides a restoring force that automatically returns the cutting unit to its folded state after use, eliminating the need for complex manual locking mechanisms. The user simply needs to overcome this elastic bias to position the cutting unit for work, and it automatically returns to the folded position when released, simplifying the overall device structure while maintaining operational stability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foldable design significantly reduces the miter saw's dimensions, saving storage and delivery space, and lowering packaging and delivery costs.

Implementation Method 1

an elastic element mounted at the support base and biasing the cutting unit toward the folded position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a pivot connection portion (311) pivotally connected to the axle holder (22)

Methodology Applied
Scientific EffectMechanical rotation:

Data Source

PatentUS10471524B2Collapsible slide miter saw
Publication Date: 2019.11.12 REXON IND CORP LTD
  • US10471524B2 patent drawing
  • US10471524B2 patent drawing
  • US10471524B2 patent drawing

AI summary

A foldable miter saw includes a base unit, a worktable, and a cutting unit adjustable between a working position where the saw blade of the cutting unit and the worktable define a contained angle within 90°˜45° and a folded position where one end face of the saw blade is disposed in proximity to the working surface and one guiding member and one sliding coupling component of the worktable are disposed in proximity to a working surface of the worktable, significantly reducing the dimension of the foldable miter saw and facilitating storage and packaging.