Foldable Spatial Integration Module for Compact Transport

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Solution Overview

Problem

Container bodies require significant height during transportation, leading to increased space occupation and higher transportation costs.

Innovation Solution

A spatial integration module comprising a chassis, wall body, top cover, and supporting devices with rotatable and lockable movable portions, allowing the module to be collapsed for reduced space occupation during transport, and easily expanded for increased space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the container body is supported at higher places to meet height requirements, then the space utilization is improved, but the transportation cost increases due to larger space occupation in the height direction

Engineering Contradiction:
Improvespace utilizationVSAvoidspace occupation during transportation
Core Design Contradiction:
Area of stationary objectVSVolume of stationary object

Solution Approach 1:

The supporting device employs a movable portion that can rotate between vertical and horizontal states, transforming the container body's height from a fixed dimension to a dynamic one. When vertical, it provides maximum height for space utilization; when horizontal, it minimizes height for compact transportation, directly resolving the contradiction between space utilization and transportation volume

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the orientation of the supporting structure from a vertical configuration (occupying height) to a horizontal configuration (occupying lateral space). By rotating the movable portion 90 degrees, the space occupation shifts from the height dimension to the length/width dimensions, effectively reducing the volume occupied during transportation while maintaining space utilization capability when deployed

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the movable portion is rotated frequently between vertical and horizontal states, then the adaptability is improved, but the reliability decreases due to increased wear on the rotation structure

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidrotation structure durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The locking member is designed to engage with the rotation structure at specific positions, providing pre-established protection against excessive rotation and unintended movement. This beforehand cushioning mechanism prevents abnormal wear and structural damage, thereby maintaining reliability while allowing frequent legitimate rotations for adaptability

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The locking member acts as a simple, easily replaceable component that protects the more critical and expensive rotation structure. By designing the locking mechanism as a consumable or easily maintainable part, the system can withstand frequent operations while maintaining overall reliability, as the locking member can be replaced if worn without replacing the entire rotation structure

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If the wall body is detachably connected to the chassis and supporting devices, then the ease of operation is improved for assembly and disassembly, but the device complexity increases

Engineering Contradiction:
Improveassembly and disassembly convenienceVSAvoidconnection structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The container body is divided into modular components (wall body, top cover, chassis, supporting devices) with standardized detachable connections. This segmentation allows each component to be independently manufactured, assembled, and disassembled using simple connection mechanisms, improving ease of operation while the standardization reduces overall complexity through modularity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable connection structures are designed with universal interfaces that can accommodate different wall bodies, top covers, and supporting devices. This universality means that while the connection mechanism itself is simple (improving ease of operation), it serves multiple functions across different configurations, actually reducing the need for multiple specialized connection types and thereby reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11897564B2Spatial integration module
Publication Date: 2024.02.13 GOODRV QINGDAO CAMPGROUND EQUIP CO LTD
  • US11897564B2 patent drawing
  • US11897564B2 patent drawing
  • US11897564B2 patent drawing

AI summary

A spatial integration module includes a chassis, a wall body, a top cover and supporting devices. Each supporting device comprises a lower fixed portion and an upper movable portion. The wall body is detachably connected to the chassis and/or the supporting devices. The fixed portions are mounted on the chassis. A fixed rotation structure is arranged at a position where each movable portion is connected to the corresponding fixed portion. Each movable portion is turned between a horizontal direction state and a vertical direction state by the rotation structure.