Foldable Vehicle Pedal Assembly With Single-Actuator Pop-Up Control

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Solution Overview

Problem

In autonomous driving mode, exposed vehicle pedals can disturb driver relaxation and may lead to erroneous operation, potentially causing accidents. Existing foldable pedal devices have different pop-up strokes for the accelerator and brake pedals, which complicates simultaneous operation by a single actuator.

Innovation Solution

A foldable pedal device for vehicles that enables the accelerator and brake pedal modules, with different pop-up strokes, to be simultaneously popped up and hidden by a single actuator module. This device includes a case with an actuator module that contacts both pedals, allowing them to be operated together, and shield membranes to block moisture and foreign substances from entering the case.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate actuator modules are used for accelerator and brake pedals, then each pedal can be independently controlled, but the device weight and cost increase

Engineering Contradiction:
Improveindependent pedal controlVSAvoidactuator module weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines two separate actuator modules into a single integrated actuator module that controls both the accelerator pedal and brake pedal. This merging reduces the overall weight and cost of the system while maintaining the ability to independently control each pedal through different stroke mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single actuator module is designed to perform multiple functions: it can independently control the accelerator pedal and the brake pedal by adjusting the stroke length. The actuator module serves as a universal control unit that adapts to different pedal requirements through variable stroke mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If different pop-up strokes are used for accelerator and brake pedals, then erroneous operation is prevented, but simultaneous operation by one actuator becomes complex

Engineering Contradiction:
Improveprevention of erroneous operationVSAvoidactuator control mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuator module employs a dynamic stroke adjustment mechanism that can vary the pop-up stroke length depending on which pedal is being actuated. The system dynamically changes the mechanical configuration to provide appropriate stroke lengths for accelerator or brake pedal operation, maintaining safety while simplifying control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the stroke parameter of the actuator module based on the target pedal. By adjusting the stroke length parameter dynamically, the system achieves different pop-up heights for accelerator and brake pedals without requiring completely different actuator designs, thus reducing complexity while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If footrest panel is used to mount pedals, then installation is simple, but moisture and foreign substances can enter through gaps

Engineering Contradiction:
Improvepedal mounting simplicityVSAvoidmoisture and foreign substance intrusion
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a protective membrane or flexible barrier between the footrest panel and the pedal assembly. This thin film structure seals the gaps that would otherwise allow moisture and foreign substances to enter, while still permitting the mechanical movement of the pedals. The membrane acts as a protective layer that maintains the simplicity of footrest panel mounting.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS12291179B1Foldable pedal device for vehicles
Publication Date: 2025.05.06 HYUNDAI MOTOR CO LTD
  • US12291179B1 patent drawing
  • US12291179B1 patent drawing
  • US12291179B1 patent drawing

AI summary

A foldable pedal device for vehicles enables an accelerator pedal module and a brake pedal module, which have different pop-up strokes, to be simultaneously popped up and hidden by operation of one actuator module and blocks introduction of moisture and foreign substances by shielding a gap between a footrest panel and the pedal module using a shield membrane.