Foldable Emergency Power Box With Wire-Through Shaft Assembly

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Solution Overview

Problem

Existing emergency power supplies have an integrated structure that limits their adaptability to different installation scenarios and poses security risks due to exposed wires between power boxes.

Innovation Solution

A foldable emergency power box with a shaft structure allowing wires to penetrate through, comprising two rotatably connected box bodies with a cavity and wire holes, enabling flexible installation and hiding internal wires from exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an integrated structure is used for the power box, then the structure is simple, but the adaptability to different installation scenarios is limited

Engineering Contradiction:
Improvestructure simplicityVSAvoidadaptability to installation scenarios
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The power box is divided into separate components: a first box body for the control circuit board and a second box body for the power supply, connected by a shaft assembly. This segmentation allows independent positioning and orientation of each component, enabling adaptation to various installation scenarios while maintaining structural simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaft assembly enables rotational movement between the first and second box bodies, transforming the rigid integrated structure into a dynamic configurable system. The box bodies can be rotated to different angles and positions, providing versatility for different installation requirements while keeping the overall structure simple.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If wires are connected externally between power boxes, then the structure is simple, but security threats arise from exposed wires

Engineering Contradiction:
Improveconnection structure simplicityVSAvoidsecurity threats from exposed wires
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The connecting wires are nested within the shaft assembly, which provides a protective enclosure. The shaft assembly acts as a housing that contains the wires, eliminating exposure while maintaining a simple connection structure between the two box bodies.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The shaft assembly serves as an intermediary structure that mediates the connection between the two box bodies. It provides a safe enclosed pathway for the wires, replacing the need for external exposed wire connections while keeping the overall system simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a foldable structure is implemented, then adaptability to installation scenarios improves, but exposed wires create security risks

Engineering Contradiction:
Improveadaptability to installation scenariosVSAvoidsecurity risks from exposed wires
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The foldable/rotational functionality and wire protection functions are merged into a single integrated shaft assembly structure. The shaft assembly simultaneously enables the foldable configuration for adaptability and provides an enclosed pathway for wire protection, eliminating security risks while maintaining versatility.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dynamic rotational capability of the shaft assembly provides foldable functionality for adaptability, while the enclosed structure of the shaft assembly continuously protects the wires during movement, eliminating security risks associated with exposed wires in foldable structures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12003084B2Foldable emergency power box with shaft structure allowing wires to penetrate through
Publication Date: 2024.06.04 SHENZHEN BILLDA TECH CO LTD
  • US12003084B2 patent drawing
  • US12003084B2 patent drawing

AI summary

Provided is a foldable emergency power box with a shaft structure allowing wires to penetrate through. A shaft assembly is arranged to connect two box bodies, so that the emergency power box may be of different structures to flexibly adapt to different installation scenarios; and a cavity is formed in the shaft assembly to allow connecting wires to penetrate through, so that a rotary structure is realized without exposing the internal connecting wires, and thus, the foldable emergency power box is safe and practical.