Foldable Propeller Blade Locking Mechanism Against Forward Folding

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Solution Overview

Problem

Current unmanned aerial vehicles (UAVs) with compact configurations are limited in flight range, endurance, and payload capacity.

Innovation Solution

The UAVs feature deployable components such as telescoping wings, deployable stabilizers, and foldable propeller blades, allowing for multiple configurations including compact, deployed, and expanded arrangements, enhancing aerodynamic efficiency and payload capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the UAV uses a compact configuration with stowed wings and stabilizers, then the space and deployment options are improved, but the flight range, endurance, and payload capacity are limited

Engineering Contradiction:
ImprovespaceVSAvoidflight endurance
Core Design Contradiction:
Volume of moving objectVSDuration of action of moving object

Solution Approach 1:

The patent implements dynamically reconfigurable airframe components including telescoping wings that can extend from a compact stowed position to an expanded flight position, and deployable stabilizers that transition from a retracted state to a deployed state. These dynamic transformations allow the UAV to optimize its volume for transport and its aerodynamic surface area for flight, resolving the contradiction between compactness and flight endurance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The UAV airframe is segmented into modular components: the wing is divided into telescoping sections that can extend independently, and the stabilizer is segmented into deployable elements. This segmentation enables selective deployment of components based on operational needs, allowing the UAV to achieve both compact storage and expanded flight capability without requiring complete structural redesign.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the UAV uses a compact configuration with stowed components, then the deployment options are improved, but the aerodynamic efficiency is reduced

Engineering Contradiction:
Improvedeployment optionsVSAvoidaerodynamic efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs dynamic reconfiguration mechanisms that allow the UAV to transition between compact and expanded configurations based on operational phase. During transport, the telescoping wing retracts to minimize cross-section, while during flight, it extends to maximize aerodynamic surface area, thereby maintaining high aerodynamic efficiency across different deployment scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The compact configuration is prepared in advance for efficient transport and rapid deployment. The telescoping wing and deployable stabilizer are pre-positioned in a stowed state that enables quick transition to flight configuration, allowing the UAV to maintain both deployment versatility and aerodynamic efficiency by having the optimal configuration ready for each operational phase.

Inventive Principle:
Principle #10Preliminary action

3Length of moving object

If the UAV uses deployable components such as telescoping wings and deployable stabilizers, then the flight range and payload capacity are improved, but the device complexity increases

Engineering Contradiction:
ImprovewingspanVSAvoidmechanical complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The wing is segmented into telescoping sections with standardized coupling mechanisms, and the stabilizer is divided into modular deployable elements. This segmentation allows each component to be independently controlled and positioned, simplifying the overall control architecture while enabling extended wingspan and improved aerodynamic performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescoping wing mechanism serves multiple functions: it extends the wingspan for improved aerodynamic efficiency, provides structural support for payload capacity, and enables compact storage for deployment. The deployable stabilizer similarly provides both flight stability and aerodynamic surface area. This multi-functionality reduces the need for separate systems, thereby managing device complexity while achieving multiple performance goals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12497159B2Foldable propeller blade with locking mechanism
Publication Date: 2025.12.16 ANDURIL IND INC
  • US12497159B2 patent drawing
  • US12497159B2 patent drawing
  • US12497159B2 patent drawing

AI summary

An unmanned aerial vehicle with deployable components (UAVDC) may comprise a foldable propeller blade with a locking mechanism. Foldable propeller blades may have a stowed configuration and a deployed configuration relative to the UAVDC, and the foldable propeller blades may pivot about a hinge to move between configurations. In the deployed configuration, the foldable propellor may experience forward folding forces acting upon it. The locking mechanism may lock the foldable propeller blade in the deployed configuration. The locking mechanism may keep the foldable propeller locked into place to prevent forward folding tendency.