Origami-Inspired Foldable Quad-Rotor for Cluttered Environments

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Solution Overview

Problem

Quad-rotor unmanned aerial vehicles face challenges in autonomous motion planning and control due to their nonlinear and underactuated nature, particularly in complex environments with multiple obstacles, where traditional rigid structures limit maneuverability and fabrication complexity.

Innovation Solution

A foldable quad-rotor design inspired by origami techniques, featuring a laminate structure with a dynamic foldable mechanism that allows in-flight morphing, utilizing a servo-arm mechanism and feedback controller for stability and trajectory planning, enabling additional degrees of freedom and improved handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rigid structure is used for quad-rotor fabrication, then manufacturing simplicity is improved, but maneuverability and handling in complex environments deteriorates

Engineering Contradiction:
Improvefabrication simplicityVSAvoidmaneuverability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements a foldable arm structure that can dynamically change its configuration between extended and retracted states. The arms are equipped with folding mechanisms that allow them to change shape during flight, enabling the quad-rotor to adapt its geometry for different maneuvering requirements while maintaining manufacturing simplicity through modular design

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rigid structure is divided into multiple foldable segments that can independently adjust their positions. The arms are segmented into sections connected by folding joints, allowing each segment to move relative to others, thereby providing enhanced maneuverability while keeping each individual segment simple to manufacture

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If a rigid structure is used for quad-rotor design, then structural stability is improved, but motion planning complexity in underactuated systems increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidmotion planning complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The foldable arms introduce dynamic reconfigurability to the structure, allowing the moment of inertia and mass distribution to be adjusted during flight. This dynamic adjustment capability simplifies motion planning by enabling the system to optimize its inertial properties for different maneuvering tasks, reducing the computational complexity of controlling underactuated systems

Inventive Principle:
Principle #15Dynamics

3Device complexity

If arm length is fixed in conventional quad-rotors, then structural simplicity is maintained, but energy efficiency and obstacle avoidance capability deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent implements variable arm length capability through folding mechanisms that allow the arms to extend and retract during flight. This dynamic adjustment enables the quad-rotor to optimize its energy consumption by adapting arm length to task requirements and improves obstacle avoidance by reconfiguring the structure to pass through narrow spaces while maintaining relatively simple structural design

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11518489B2Systems and methods for an origami-inspired foldable quad-rotor
Publication Date: 2022.12.06 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11518489B2 patent drawing
  • US11518489B2 patent drawing
  • US11518489B2 patent drawing

AI summary

Various embodiments for a foldable quad-rotor (FQR) inspired by an origami mechanism are disclosed herein. The FQR can fold its arms during flight to enable aggressive turning maneuvers and operations in cluttered environments. A dynamic model of folding is built for this system with the collected data, and a feedback controller is designed to control the position and orientation of the FQR. Lyapunov stability analysis is conducted to show that the system is stable during arm folding and extension, and motion planning of the FQR is achieved based on a modified minimum-snap trajectory generation method.