Foldable Reflect Array for Portable Microwave Systems

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Solution Overview

Problem

Portable microwave and millimeter wave systems face a compromise between achieving a narrow output beam and portability due to the large surface area required by traditional geometrically curved primary reflectors, which are impractical for compact form factors.

Innovation Solution

A foldable primary reflector composed of multiple sub-arrays joined by hinges or other mechanisms, allowing the system to maintain a large aperture during use while compacting into a smaller form for transport, utilizing a geometrically-flat electrically-parabolic surface reflector antenna with varying dual-polarized dipole elements to control wavefront shaping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a large-area primary reflector is used to form a narrow output beam, then beam quality is improved, but portability deteriorates

Engineering Contradiction:
Improvebeam qualityVSAvoidportability
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The primary reflector is divided into multiple flat sub-arrays that can be folded together to form a large aperture when deployed, yet compacted into a small package when not in use. Each sub-array contains multiple dipole elements that collectively create the desired beam pattern while allowing the overall structure to be portable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reflector structure transitions from a static large-area design to a dynamic foldable configuration. The sub-arrays can be folded along hinge lines to reduce the overall footprint for transport, then unfolded to restore the large aperture needed for narrow beam formation, enabling the system to adapt its physical dimensions based on operational requirements.

Inventive Principle:
Principle #15Dynamics

2Speed

If a geometrically curved reflector is used to achieve narrow beam divergence, then beam narrowness is improved, but device complexity increases

Engineering Contradiction:
Improvebeam divergenceVSAvoidreflector geometry
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

Instead of using a complex geometrically curved reflector surface, the patent employs an array of flat dipole elements that electronically replicate the phase and amplitude distribution required to produce a narrow collimated beam. The dipole array copies the functional effect of a curved reflector through controlled electromagnetic radiation from multiple discrete elements.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The mechanical complexity of a curved reflector surface is replaced by an array of flat dipole elements with controlled electrical properties. Rather than physically curving the reflector surface, the desired beam shaping is achieved through the electrical characteristics and spatial arrangement of the dipole elements, substituting mechanical geometry with electromagnetic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a portable system to achieve a narrow output beam while maintaining a compact form factor, enhancing portability without compromising beam quality through the use of a foldable reflector that adapts to different curvature emulations.

Implementation Method 1

a geometrically-flat electrically-parabolic surface reflector antenna composed of a array of dipole elements

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Implementation Method 2

The angular size, or divergence, of the output beam may be determined, at least in part, by diffraction from the aperture defined by the final beam forming element

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS7920100B2Foldable reflect array
Publication Date: 2011.04.05 RAYTHEON CO
  • US7920100B2 patent drawing
  • US7920100B2 patent drawing
  • US7920100B2 patent drawing

AI summary

A foldable reflect array may include a plurality of geometrically-flat reflect antennas. Each of the reflect antennas may include a respective plurality of antenna elements to receive and retransmit an incident wavefront, and each of the plurality of reflect antennas may be foldably coupled to at least one other of the plurality of reflect antennas.