Foldable RFID Antenna Structure for Confined-Space Read Coverage

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Solution Overview

Problem

Existing RFID antennas are rigid and inflexible, making them unsuitable for environments that require compact or non-planar installations, such as cabinets or doorways, which affects their performance and efficiency.

Innovation Solution

The antenna is designed with flexible transmission lines and dipoles mounted on a flexible film, allowing it to be folded without degrading performance, and includes non-conductive foam layers to prevent overlap between folded layers, ensuring optimal radiation diversity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the antenna is made rigid and planar, then the structural stability is improved, but the adaptability to confined spaces deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidadaptability to confined spaces
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The antenna is constructed using a flexible substrate instead of a rigid planar structure, allowing it to be folded and conform to confined spaces while maintaining structural integrity. The flexible substrate enables the antenna to adapt to various installation environments such as cabinets and doorways without compromising its structural stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The antenna transitions from a two-dimensional planar structure to a three-dimensional folded structure. By folding the antenna along specific axes, it achieves compact form factor suitable for confined spaces while maintaining the electrical performance through proper layer separation using non-conductive foam.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the antenna is folded to fit confined spaces, then the adaptability is improved, but the performance may deteriorate

Engineering Contradiction:
Improveadaptability to confined spacesVSAvoidantenna performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Non-conductive foam is introduced as an intermediary material between the folded layers of the antenna. This foam separator prevents unwanted electromagnetic coupling and interference between adjacent layers, ensuring that the antenna maintains its radiation performance and reliability even when folded into compact configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The antenna is designed with predetermined fold lines and folding patterns that are established during manufacturing. These pre-planned folding configurations ensure that when the antenna is deployed in confined spaces, the folded layers are properly positioned to avoid performance degradation while achieving the required compact form factor.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If non-conductive foam is added to prevent layer overlap, then the manufacturing complexity is improved, but the device complexity increases

Engineering Contradiction:
Improveease of assemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The non-conductive foam is integrated directly into the antenna structure as an inherent component rather than a separate additive element. The foam is positioned between the folded layers and becomes part of the overall antenna assembly, serving dual purposes of structural support and electromagnetic isolation without requiring additional complex assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12542365B2RFID foldable antenna
Publication Date: 2026.02.03 DJB GROUP LLC
  • US12542365B2 patent drawing
  • US12542365B2 patent drawing

AI summary

An RFID antenna having two flexible elongated conductive transmission lines with coplanar RFID energy radiation perturbations distributed along the transmission lines, the transmission lines and perturbations being folded between ends of the transmission lines so that the transmission lines of one fold overlie and are adjacent the transmission lines of the other fold and an electrically insulating layer disposed between lengths of the transmission lines on either side of the fold.