Foldable Rotating Plug Structure With Stable Electrical Contact

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Solution Overview

Problem

Conventional power input devices lack the ability to consistently maintain electrical connections while being folded, unfolded, and rotated, and they are often incompatible with adapter plugs of different countries.

Innovation Solution

A power input device with a plug structure that includes conductive terminals capable of being folded and unfolded along a first rotation axis and rotated around a second axis, utilizing conductive elastic elements to maintain electrical connections, and a power module with an adapter plug that allows connection to different country specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the plug is made fixed and rigid, then the electrical connection is stable, but the device cannot be folded, unfolded, or rotated

Engineering Contradiction:
Improvefolding and rotating capabilityVSAvoidelectrical connection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The plug structure transitions from a fixed rigid design to a dynamic configuration where conductive terminals can be folded and unfolded along a first rotation axis, and rotated around a second rotation axis. This dynamic structure allows the plug to adapt between different operational states (folded/unfolded, rotated positions) while maintaining electrical connectivity throughout the motion range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electrical connection parameters are maintained constant despite changes in the physical configuration of the plug. The conductive elastic elements ensure that electrical contact is preserved during folding and rotation by providing continuous mechanical coupling and electrical conductivity across the moving joints, effectively decoupling the mechanical configuration changes from electrical connection stability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the plug structure is made flexible to enable folding and rotation, then the device becomes more versatile, but the electrical connection may be lost or inconsistent

Engineering Contradiction:
Improvefolding and rotation functionalityVSAvoidelectrical connection consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Conductive elastic elements are used to create flexible electrical connections that can accommodate the folding and rotation movements. These elastic elements act as flexible conductors that maintain electrical continuity while allowing the plug structure to change configuration, effectively providing both flexibility for movement and reliability for electrical connection.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The conductive elastic elements serve as intermediary components between the fixed housing and the moving conductive terminals. These intermediaries absorb the mechanical stress and movement while maintaining the electrical circuit, acting as a buffer that preserves electrical connection consistency despite the flexible, moving nature of the plug structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the plug is designed for a specific country specification, then the electrical connection is reliable for that standard, but the device cannot connect to adapter plugs of different countries

Engineering Contradiction:
Improvecompatibility with different country adaptersVSAvoidplug structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The plug structure is designed with universal adaptability by incorporating folding and rotation capabilities that allow it to interface with multiple different adapter plug specifications from different countries. The same basic plug structure can be configured in different orientations and folded states to accommodate various international standards, eliminating the need for multiple dedicated plug designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device maintains electrical connections during folding, unfolding, and rotation, enabling compatibility with adapter plugs of various countries and ensuring consistent power transmission.

Implementation Method 1

The first conductive elastic element is connected to one end of the conductive sheet, and another end of the first conductive elastic element abuts against the first shaft rod

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

One end or at least one part of the second conductive elastic element is sleeved on or connected to the second shaft rod, and another end of the second conductive elastic element abuts against the conductive ring and is movable along an annular path

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12438317B2Power input device and power module
Publication Date: 2025.10.07 POWERTECH INDAL
  • US12438317B2 patent drawing
  • US12438317B2 patent drawing
  • US12438317B2 patent drawing

AI summary

A power input device and a power module are provided. The power input device includes a plug structure. The plug structure includes a first conductive terminal member, a second conductive terminal member, a first electrical connection member, and a second electrical connection member. The first conductive terminal member includes a first terminal and a first shaft rod. The second conductive terminal member includes a second terminal and a second shaft rod. The first electrical connection member includes a conductive sheet and a first conductive elastic element. Two ends of the first conductive elastic element are respectively connected to the conductive sheet and abutted against the first shaft rod. The second electrical connection member includes a conductive ring and a second conductive elastic element. Two ends of the second conductive elastic element are respectively connected to the second shaft rod and abutted against the conductive ring.