Seating unit convertible to bed

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Solution Overview

Problem

Existing convertible sofa-beds are either excessively heavy due to complete mattresses or require intricate mechanisms for unfolding and folding, and there is a need for more versatile furniture units that can efficiently transition between sofa and bed configurations.

Innovation Solution

A foldable sofa-bed design featuring separate head, intermediate, and seat sections with respective cushions, supported by wheels and a linear power actuator, allowing for smooth transition between folded and unfolded positions using a bed folding mechanism that maintains the intermediate section's orientation, forming a king-sized bed in the unfolded position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complete mattress is folded within the sofa cavity, then a comfortable sleeping surface is provided, but the unit becomes excessively heavy and requires an intricate mechanism

Engineering Contradiction:
Improvecomfortable sleeping surfaceVSAvoidweight of sofa-bed unit
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent removes the complete mattress from the sofa-bed structure, extracting only the essential cushioning elements (seat cushion, back cushion, and thin mattress topper) that can be easily stored and deployed. This eliminates the weight and complexity associated with housing a full mattress while maintaining basic sleeping comfort.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sleeping surface is divided into separate cushion components (seat cushion, back cushion, mattress topper) that can be independently stored, handled, and deployed. This segmentation allows each component to be lightweight and easily managed, avoiding the need for a heavy integrated mattress system.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a complete mattress is folded within the sofa cavity, then a comfortable sleeping surface is provided, but an intricate mechanism is required to control unfolding and folding

Engineering Contradiction:
Improvecomfortable sleeping surfaceVSAvoidcomplexity of folding mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the complete mattress from the sofa-bed structure, extracting only the essential cushioning elements (seat cushion, back cushion, and thin mattress topper) that can be easily stored and deployed. This eliminates the weight and complexity associated with housing a full mattress while maintaining basic sleeping comfort.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sleeping surface is divided into separate cushion components (seat cushion, back cushion, mattress topper) that can be independently stored, handled, and deployed. This segmentation allows each component to be lightweight and easily managed, avoiding the need for a heavy integrated mattress system.

Inventive Principle:
Principle #1Segmentation

3Weight of moving object

If separate sections are used to form a mattress-like sleeping surface, then weight is reduced, but the mechanism for controlling movement between positions remains complex

Engineering Contradiction:
Improveweight of sofa-bed unitVSAvoidcomplexity of folding mechanism
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

Instead of using a complex mechanical folding mechanism to transform the sofa into a bed, the patent inverts the approach by using a simple manual lifting and positioning system. The cushions are designed to be easily manipulated by hand, reversing the traditional method where mechanics do the work and reducing overall system complexity.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The cushion components are designed to be self-contained and easily handled by users without requiring complex mechanical assistance. Each cushion serves its own function and can be independently positioned, allowing the system to be operated without intricate control mechanisms.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If wheels are added to support the sections, then ease of movement is improved, but device complexity increases

Engineering Contradiction:
Improveease of moving sectionsVSAvoidcomplexity of sofa-bed structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces wheels as optional dynamic elements that can be attached to the cushion components, allowing the sofa-bed to transition from a static to a dynamic configuration. This enables easy movement and repositioning of sections while maintaining the simplicity of the overall design, as the wheels are add-on components rather than integrated mechanical systems.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a lightweight and user-friendly solution for converting a sofa into a bed, eliminating the need for additional mechanisms and ensuring a comfortable, spacious sleeping surface without the bulk of a separate mattress.

Implementation Method 1

supported by wheels and a linear power actuator, allowing for smooth transition between folded and unfolded positions

Methodology Applied
Scientific EffectLinear power actuator: Linear Motor

Implementation Method 2

The seat section is supported by at least one wheel that rolls on the underlying surface; and the intermediate section is supported by at least one wheel that rolls on the underlying surface

Methodology Applied
Scientific EffectWheel rolling: Wheel

Data Source

PatentUS9854916B2Seating unit convertible to bed
Publication Date: 2018.01.02 ULTRA MEK INC
  • US9854916B2 patent drawing
  • US9854916B2 patent drawing
  • US9854916B2 patent drawing

AI summary

A foldable sofa-bed includes: a base with an internal cavity and a rear member; a foldable bed that includes separate and distinct head, intermediate and seat sections, each with a respective cushion, wherein in a folded position, the intermediate and seat sections are generally horizontally disposed and positioned in vertically stacked relationship, with the intermediate and seat cushions facing generally upwardly, and the head section is generally vertically disposed and positioned adjacent the rear wall of the base, and in an unfolded position, the head, intermediate and seat sections are generally horizontally disposed in serial alignment; and a bed folding mechanism that is attached to the base and the head, intermediate and seat sections that controls the movement of the bed between the folded and unfolded positions. In moving from the folded to the unfolded position, the intermediate section maintains generally the same orientation.