Foldable Modular Spaceframe for Display Walls

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Solution Overview

Problem

Current foldable spaceframes for constructing walls are inadequate in compactness, coupling capacity, and stability, particularly when used to support digital display elements, as they are prone to collapse under wind forces and require extensive and costly wind trussing for stability.

Innovation Solution

A modular foldable spaceframe design featuring a polygonal front frame with hingedly attached truss frames that interlock, allowing for compact storage and easy setup, with built-in wind trussing for enhanced stability and reduced transportation costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional foldable spaceframes use hinged arms connecting front frame to back frame, then the structure can be collapsed and unfolded, but the collapsed structure has substantial thickness and increased length, reducing compactness for transport

Engineering Contradiction:
Improvestructural stabilityVSAvoidcollapsed structure volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The spaceframe is divided into multiple modular units (front frame, rear frame, lateral frames, diagonal braces) that can be independently folded and stacked. Each module contains its own truss elements and connection mechanisms, allowing the structure to be segmented into compact units for transport while maintaining structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The foldable spaceframe employs a nested configuration where the rear frame and lateral frames are positioned within the footprint of the front frame when collapsed. The diagonal braces and truss elements are designed to nest within each other, minimizing the overall volume of the collapsed structure while preserving the structural geometry needed for stability when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If traditional foldable spaceframes use simple hinged connections, then the structure can be easily assembled, but the coupling capacity to neighboring structures is insufficient

Engineering Contradiction:
Improveassembly easeVSAvoidcoupling capacity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The connection nodes are designed with multi-functional capabilities, serving as hinge points for folding mechanisms while simultaneously providing coupling interfaces for neighboring structures. The lateral frames include integrated connection elements that can couple adjacent spaceframes horizontally, and the vertical truss elements provide coupling for stacking multiple units vertically, all while maintaining the simplicity of hinged assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coupling capacity is enhanced by adding vertical dimension to the connection system. In addition to horizontal coupling between adjacent frames, the design incorporates vertical coupling through stacked modules connected by interlocking truss elements. This multi-dimensional coupling approach increases overall structural strength without complicating the basic hinged assembly mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If display elements are attached at the bottom of stage elements to the ground, then the display elements can be secured, but they create excess wind resistance acting as sails, causing dangerous forces orthogonal to the screen plane

Engineering Contradiction:
Improvedisplay element securityVSAvoidwind resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The spaceframe incorporates preliminary anti-action by integrating diagonal braces and truss elements that preemptively counteract wind forces before they can cause damage. The rigid triangular truss geometry creates inherent structural resistance to orthogonal forces, and the bracing system is pre-configured to distribute wind loads across the entire structure rather than allowing concentrated forces at the display elements.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The design employs curved or angled bracing elements that redirect wind forces along the structure rather than presenting flat surfaces to the wind. The diagonal braces are positioned at angles that optimize force distribution, and the overall truss configuration creates a more aerodynamic profile that reduces wind resistance while maintaining structural support for the display elements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Strength

If current structures are designed to withstand only longitudinal forces from bottom to top, then they can support hanging display elements, but they cannot resist wind forces or other orthogonal pressures

Engineering Contradiction:
Improvelongitudinal load bearingVSAvoidforce direction resistance
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

Different parts of the structure are given different structural qualities optimized for their specific functions. The vertical truss elements are designed with high longitudinal strength to support hanging display elements, while the diagonal braces and lateral frames are configured with optimized geometry for resisting orthogonal wind forces. This localized optimization of structural properties allows the system to handle multiple force directions simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The spaceframe employs a composite structural system combining different types of structural elements (truss members, diagonal braces, lateral frames, hinge connections) that work together to resist forces in multiple directions. The combination of rigid truss geometry for longitudinal loads and bracing systems for orthogonal forces creates a composite structural solution that provides comprehensive force resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular spaceframe provides improved compactness for transport, ease of setup, and enhanced stability for display elements, reducing the risk of collapse under wind forces while minimizing the need for additional wind trussing.

Implementation Method 1

a first truss frame, said first truss frame comprising at least two hinge arms and a longitudinal connector beam, whereby said first truss frame is hingedly attached with the hinge arms to the front frame

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS11657738B2Foldable spaceframe and method of setting up spaceframe structure
Publication Date: 2023.05.23 PRODN RESOURCE GROUP L L C
  • US11657738B2 patent drawing
  • US11657738B2 patent drawing
  • US11657738B2 patent drawing

AI summary

Foldable spaceframes that can be easily collapsed and unfolded to construct structurally stable (temporary) walls, for instance for events (concerts, shows, etc.) upon which (digital) display elements can be deployed, as well as a method for the construction of overlying structures comprising the spaceframes.