Foldable Support Plate Structure for Extendable Displays

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Solution Overview

Problem

Existing flexible display devices face challenges in providing a compact and lightweight design that allows for easy folding and extension while maintaining structural integrity and user convenience.

Innovation Solution

A display device design featuring a support plate with a flexible portion and link bars that can be folded and extended, along with guide rails and a case structure, to accommodate the display module, enhancing flexibility and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a flexible display device is designed to be foldable and extendable, then user convenience and portability are improved, but structural integrity and stability deteriorate

Engineering Contradiction:
Improvefoldability and extendabilityVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The support plate is divided into a flat portion and a flexible portion with distinct functional characteristics. The flat portion maintains structural integrity while the flexible portion enables folding and extending operations, resolving the contradiction between stability and foldability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support plate transitions from a static rigid structure to a dynamic structure that can change its configuration. The flexible portion allows the support plate to adapt between extended and folded states, maintaining structural integrity during transitions.

Inventive Principle:
Principle #15Dynamics

2Weight of moving object

If the support plate is made lighter in weight, then portability is improved, but structural strength deteriorates

Engineering Contradiction:
Improvesupport plate weightVSAvoidstructural strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

Different regions of the support plate have different material properties. The flat portion uses a material or structure with higher strength-to-weight ratio to maintain structural strength, while the flexible portion uses a lighter material that enables folding without compromising overall strength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The support plate employs composite material construction combining materials with different properties. This allows the plate to be lighter overall while maintaining necessary structural strength in critical areas through the composite structure.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the flexible portion is made more flexible, then ease of folding is improved, but manufacturing precision deteriorates

Engineering Contradiction:
Improveease of foldingVSAvoidfolding axis alignment
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Link bars serve as intermediary elements between the flexible portion and the flat portion. These link bars facilitate controlled folding motion along the folding axis, ensuring precise alignment during manufacturing while maintaining flexibility for easy folding operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic modulus of the flexible portion is specifically adjusted to optimize the balance between flexibility and manufacturability. By controlling the elastic modulus parameter, the material becomes sufficiently flexible for easy folding while maintaining enough rigidity for precise manufacturing and alignment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a lightweight and foldable display device that can be easily extended for larger screen visibility, while maintaining structural stability and user convenience.

Implementation Method 1

a flexible portion (FLP) extending from the flat portion (PLT) and that is foldable such that a portion may be disposed under the flat portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a plurality of link bars that are disposed on both side surfaces of the flexible portion opposite to each other in the one direction and that protrude in the one direction

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12498759B2Display device
Publication Date: 2025.12.16 SAMSUNG DISPLAY CO LTD
  • US12498759B2 patent drawing
  • US12498759B2 patent drawing
  • US12498759B2 patent drawing

AI summary

A display device includes a display module, a support plate that is disposed on a rear surface of the display module and that includes a flat portion and a flexible portion that extends from the flat portion and that is foldable such that a portion is disposed under the flat portion, wherein the flexible portion is foldable about a folding axis extending in one direction, and a plurality of link bars that are disposed on both side surfaces of the flexible portion opposite to each other in the one direction and that protrude in the one direction.