Foldable Surface Texturing via Dielectric Elastomer Actuation

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Solution Overview

Problem

Conventional active surface texturing systems are inefficient, overly complex, and limited in capability due to their reliance on rigid structures and electro-mechanical actuation, which increases weight, complexity, and noise, while offering limited control over surface interactions such as adhesion, reflection, and friction.

Innovation Solution

A system utilizing a foldable structure communicatively coupled to a surface, with active material elements that undergo reversible changes in response to activation signals, allowing for dynamic and selective modification of surface texture through reversible folding, reducing the number of moving parts and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional electro-mechanical actuation is used to modify surface texture, then the surface texture can be actively modified, but the system weight increases and complexity increases

Engineering Contradiction:
Improvesurface texture modification capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional electro-mechanical actuation systems with a field-based actuation approach using dielectric elastomers. The dielectric elastomer actuator uses electrical fields to directly deform the elastomer material, eliminating the need for complex mechanical linkages, motors, and gears. This substitution of mechanical systems with field-based actuation directly reduces system complexity while maintaining surface texture modification capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental actuation parameter from mechanical force to electrical field strength. By applying voltage across the dielectric elastomer, the electrical field causes the elastomer to deform and modify the surface texture. This parameter change enables direct coupling between electrical control and surface deformation, eliminating intermediate mechanical components and reducing overall system complexity

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional rigid structures and elastic structures with stored energy are used, then surface texture can be modified, but the system becomes inefficient and overly complex

Engineering Contradiction:
Improvesurface texture modificationVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent replaces stored mechanical energy systems with electrical field-based actuation. Instead of using pre-stressed elastic structures that require mechanical energy storage and release, the dielectric elastomer system uses electrical fields to directly induce deformation. This substitution eliminates energy storage mechanisms and mechanical transmission components, improving system efficiency by reducing energy losses in mechanical components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The dielectric elastomer material inherently provides both the actuation mechanism and the structural response. When electrical field is applied, the elastomer itself deforms to modify the surface texture without requiring separate actuator and structure components. This self-service characteristic eliminates the need for complex energy storage and transmission systems, improving overall system efficiency

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If conventional active systems with multiple moving parts are used, then surface texture can be modified, but the amount of noise produced increases

Engineering Contradiction:
Improvesurface texture modification capabilityVSAvoidacoustic and EMF noise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces mechanical moving parts with a dielectric elastomer that deforms in response to electrical fields. This substitution eliminates mechanical friction, impact, and vibration that generate acoustic noise. The field-based actuation mechanism operates silently compared to conventional mechanical actuators with moving parts, directly addressing the noise reduction requirement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the actuation mechanism from mechanical motion to electrical field application. By controlling the electrical field parameters (voltage, frequency, duration), the surface texture can be modified without generating acoustic noise associated with mechanical movement. This parameter change from mechanical to electrical domain operation significantly reduces harmful noise emissions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a more efficient and less complex method for modifying surface textures, effectively controlling various physical interactions like reflection, thermal, fluidic, and electromagnetic properties, while reducing acoustic and electromagnetic noise, and enhancing aesthetic and tactile experiences.

Implementation Method 1

at least one active material element operable to undergo a reversible change in fundamental property when exposed to or occluded from an activation signal

Methodology Applied
Scientific EffectActive material actuation: Shape Memory Alloy

Data Source

PatentUS9205593B2Surface texturing using foldable structures and active material actuation
Publication Date: 2015.12.08 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9205593B2 patent drawing
  • US9205593B2 patent drawing
  • US9205593B2 patent drawing

AI summary

Active texturing systems adapted for selectively and reversibly modifying the texture of a surface utilizing a variably foldable structure in communication with the surface, and active material actuation to enable and/or cause folding.