Foldable Top Cover for Disk Storage Heat Dissipation

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Solution Overview

Problem

The existing disk array enclosure designs have a short service time for expanding and replacing disks, leading to inadequate heat dissipation when disks are pulled out, which can result in damage due to prolonged exposure.

Innovation Solution

A foldable top cover arrangement with flexible substrate and folding parts that can be partially folded to expose specific rows of disks, maintaining airflow and heat dissipation while allowing for easy access and replacement, utilizing a combination of materials like polyester and polycarbonate for flexibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the top cover is made fixed and covers all disks, then heat dissipation is maintained, but access to disks for service operations becomes difficult

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoiddisk access for service operations
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The top cover is divided into multiple independent folding parts, each corresponding to a row of disks. Each folding part can be independently opened or folded, allowing selective access to specific disk rows while maintaining coverage and heat dissipation for other rows. This segmentation enables partial access without compromising overall heat dissipation effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The top cover transitions from a static fixed structure to a dynamic foldable structure. The folding parts can change their state between covering and exposed positions, allowing the system to adapt between heat dissipation mode (folded) and service access mode (unfolded) as needed, resolving the contradiction between maintaining heat dissipation and enabling disk access.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the drawer chassis is pulled out for disk replacement, then disk access is improved, but heat dissipation deteriorates due to exposure

Engineering Contradiction:
Improvedisk accessibilityVSAvoidheat dissipation effectiveness
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The folding parts are designed to be opened before the drawer chassis is pulled out for service operations. This preliminary action prepares the top cover in advance to expose the required disk rows, ensuring that when the drawer is extracted, the disks are already accessible and the folding parts can be positioned to maintain heat dissipation for non-service rows throughout the operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Different folding parts can be in different states (folded or unfolded) simultaneously, allowing local access to specific disk rows while maintaining heat dissipation coverage for other rows. This local differentiation enables selective exposure where only the necessary portions are opened for service, while other portions remain covered for thermal management.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the top cover is made flexible and foldable, then ease of operation is improved, but structural stability deteriorates

Engineering Contradiction:
Improveflexibility for foldingVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The top cover uses composite construction combining flexible substrate material (such as polyester or polycarbonate) with rigid support structures (frames or skeletons). This composite design provides both the flexibility needed for folding operations and the structural stability required to maintain shape and protect disks during folded and unfolded states, resolving the contradiction between flexibility and stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution extends the service time for disk expansion and replacement while maintaining effective heat dissipation, preventing damage from high temperatures and ensuring stable operation by limiting airflow exposure to non-replaced disks.

Implementation Method 1

a fan accommodated in the drawer chassis and close to a distal end of the drawer chassis, the fan being arranged along a direction perpendicular to the pulling direction and generating suction air for dissipating heat from the disks

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10631430B2Top cover arrangement for a storage and the corresponding storage
Publication Date: 2020.04.21 EMC IP HLDG CO LLC
  • US10631430B2 patent drawing
  • US10631430B2 patent drawing
  • US10631430B2 patent drawing

AI summary

Embodiments of the present disclosure provide a top cover arrangement for a storage and the corresponding storage. The storage comprises a drawer chassis which accommodates disks that are organized among a plurality of rows. The top cover arrangement covers the disks in a foldable manner and comprises: a substrate covering the disks and being flexible; and a plurality of folding parts mounted on the substrate and corresponding to the plurality of the rows; the folding parts being adapted to be at least partially folded to expose at least one row of disks in response to the disks being pulled out of the drawer chassis.