Foldable Bicycle Trailer Symmetric Crossbar Hinge Mechanism

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Solution Overview

Problem

Existing foldable bicycle trailers face challenges in maintaining the wheels in their original position during folding, which complicates storage and transport, especially through doors, due to complex component arrangements and manual operation of latch locks.

Innovation Solution

A foldable bicycle trailer design featuring symmetric main frames connected by crossbars with piano-hinges and U-shaped elements, allowing for easy folding and unfolding without undue load on components, using lockable and unlockable hinges for simplified operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If latch locks are used to secure crossbars in foldable bicycle trailers, then the structure can maintain stability during use, but manual operation of latch locks is required during folding and unfolding which increases complexity and operation difficulty

Engineering Contradiction:
Improvestructural stabilityVSAvoidfolding operation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The crossbar folding mechanism is designed to automatically lock and unlock during the folding motion itself. The geometry of the crossbar and its connection points creates inherent mechanical locking without requiring separate latch locks or manual intervention, making the system self-servicing during folding operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of using locks to prevent folding, the design inverts the approach by using the folding motion itself to engage and disengage the locking mechanism. The crossbar's geometric configuration ensures that folding automatically triggers the lock/unlock sequence, reversing the conventional approach where locks must be manually operated.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If complex component arrangements are used in foldable bicycle trailers, then folding functionality can be achieved, but the complexity of components and their arrangement increases device complexity and operation difficulty

Engineering Contradiction:
Improvefolding capabilityVSAvoidcomponent arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The crossbar is divided into multiple segments that can fold relative to each other. Each segment connects through simple hinge joints, allowing the crossbar to collapse into a compact configuration. This segmentation enables folding functionality while keeping each individual component simple and easy to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking and folding functions are merged into a single integrated mechanism. The crossbar's geometric design combines the structural support function with the folding and locking functions, eliminating the need for separate locking components and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If manual operation of latch locks is required during folding, then structural stability can be maintained, but loss of time occurs during folding and unfolding operations

Engineering Contradiction:
Improvestructural stabilityVSAvoidfolding operation time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The folding mechanism automatically performs the locking and unlocking operations during the folding motion itself. The crossbar's geometric configuration ensures that as it folds, the locking mechanism engages or disengages automatically without requiring manual intervention, eliminating the time loss associated with manual latch operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking mechanism is pre-configured in the crossbar geometry so that the locking action occurs automatically as part of the folding motion sequence. The design ensures that the lock engages before the fold is complete and disengages as the fold begins, performing the locking action in advance of when it would traditionally be needed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effortless folding and unfolding of the trailer while keeping the wheels in place, facilitating safe transport and storage without manual intervention, reducing the complexity and stress on components during these operations.

Implementation Method 1

The foldable segments of the foldable arms of each of first and second elements are connected by hinges

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS11352096B2Foldable bicycle trailer
Publication Date: 2022.06.07 TETRO LTD
  • US11352096B2 patent drawing
  • US11352096B2 patent drawing
  • US11352096B2 patent drawing

AI summary

A foldable bicycle trailer has at least two main frames (1,2) disposed symmetrically about a central plane. These are connected by crossbars. The frames (1,2) stand on wheels (21,22) or on any other movable interface on its either side. The crossbars comprise a first element which is substantially flat in unfolded state, having at least two parallel foldable arms (9a, 10a) and a second element which is substantially upright in unfolded stage, also having at least two parallel foldable arms (11a, 12a). The foldable arms (9a, 10a, 11a, 12a) of each of first and second elements are connected by hinges (5, 6, 7,8) for connecting the foldable segments of each foldable arm.