Foldable Truck Bed Shelf with Hinged Support

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Solution Overview

Problem

Automotive truck beds lack efficient storage solutions that do not obstruct the cargo area, add excessive weight, or hinder normal usage while providing additional storage space for tools and equipment.

Innovation Solution

A foldable truck bed shelf system with a hingedly attached platform and support, allowing for stowable and extendable configurations, including a headache rack and telescoping legs, to create additional storage without interfering with the truck bed's functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a shelf system is implemented in the truck bed to provide additional storage space, then storage capacity is improved, but the cargo area becomes obstructed

Engineering Contradiction:
Improvestorage capacityVSAvoidcargo area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The shelf system employs a foldable design with hinges allowing the platform to transition between a deployed storage position and a folded stowed position. This dynamic configuration enables the shelf to provide additional storage capacity when needed while completely clearing the cargo area when storage is not required, thus resolving the contradiction between storage capacity and cargo area obstruction.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If a shelf system is added to the truck bed to increase storage area, then storage capacity is improved, but the vehicle weight increases

Engineering Contradiction:
Improvestorage capacityVSAvoidvehicle weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The shelf platform utilizes a thin-walled tubular structural framework that provides high strength-to-weight ratio. This flexible yet durable construction delivers the required storage capacity while minimizing the added weight to the vehicle, addressing the contradiction between storage capacity and vehicle weight.

Inventive Principle:
Principle #30Flexible shells and thin films

3Quantity of substance

If a shelf system is installed in the truck bed to provide storage, then storage capacity is improved, but the device complexity increases

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The shelf system is divided into modular components including a platform, hinges, and support structures that can be independently assembled and configured. This segmentation simplifies the overall device complexity by allowing each component to perform a specific function and be easily installed or removed, while still providing the desired storage capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The foldable mechanism with hinges enables the shelf to transform between deployed and stowed configurations, reducing the need for complex fastening or adjustment mechanisms. This dynamic design simplifies the overall device complexity while maintaining storage functionality.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10358170B2Truck bed foldable shelf
Publication Date: 2019.07.23 FORD GLOBAL TECH LLC
  • US10358170B2 patent drawing
  • US10358170B2 patent drawing
  • US10358170B2 patent drawing

AI summary

A truck bed foldable shelf includes a platform and a support hingedly attached to the platform with a first hinge at one end and hingedly attached to a truck bed rim at an opposing end with a second hinge, spaced apart from the first hinge, such that the shelf is configured to freely hang under the lip in a stowed position and lie in a horizontal orientation in a raised position.