Foldable UAV Package Aerodynamic Leading Edge Design

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Solution Overview

Problem

Unmanned aerial vehicles (UAVs) face challenges in efficiently transporting packages externally due to aerodynamic drag, which increases fuel costs and reduces delivery efficiency, and existing packaging solutions often shift during flight, affecting flight dynamics.

Innovation Solution

A foldable package made from a single sheet of material with a leading edge designed to reduce drag across a range of angles of attack and trailing edge surfaces that maintain attached airflow, featuring a perforated tab for easy opening, is attached externally to the UAV.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a package is attached externally to a UAV for delivery, then delivery efficiency is improved, but aerodynamic drag increases fuel consumption

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidfuel consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The package employs a curved leading edge portion instead of a sharp or flat edge, creating a rounded aerodynamic shape that reduces airflow separation and drag. This curvature allows smoother airflow over the package surface, directly addressing the fuel consumption issue while maintaining external attachment for delivery efficiency

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The trailing edge surfaces are designed to intersect at a specific angle below 15 degrees, optimizing the aerodynamic parameters for reduced drag. This precise angular parameter control ensures attached airflow and minimizes wake turbulence, reducing the energy penalty of external package carriage

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a package is attached externally to a UAV, then delivery capability is improved, but flight dynamics are disrupted by package shift

Engineering Contradiction:
Improvedelivery capabilityVSAvoidflight dynamics stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The package incorporates an attachment feature that secures the package to the UAV before flight begins. This preliminary attachment prevents any shifting or movement during flight, eliminating disruptions to flight dynamics while maintaining the versatility of external delivery capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The attachment feature is positioned on the top surface section of the package, creating an asymmetric configuration that optimizes the center of gravity and attachment point. This asymmetric design ensures stable flight dynamics by preventing rotational moments that would occur with symmetric or poorly positioned attachment points

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The package design reduces drag, stabilizes contents during flight, and allows for efficient delivery by minimizing fuel consumption and flight dynamics disruptions, while being cost-effective and easily deployable.

Implementation Method 1

the leading edge section comprises one or more leading edge surfaces formed from folds along one or more creases of the foldable sheet to define a front end of the cavity and deflect airflow over a top surface of the package and under a bottom surface of the package during flight of the UAV

Methodology Applied
Scientific EffectAirflow deflection: Drag

Implementation Method 2

The package may include trailing edge surfaces that change planes at an angle below 15° to maintain attached airflow around the package

Methodology Applied
Scientific EffectAttached airflow: Flow Separation

Data Source

PatentUS10301024B1Aerodynamic package
Publication Date: 2019.05.28 WING AVIATION LLC
  • US10301024B1 patent drawing
  • US10301024B1 patent drawing
  • US10301024B1 patent drawing

AI summary

An example package is disclosed for carrying a load external to a UAV. The package may be generated by folding a sheet of material and include a cavity formed by a top surface section, a bottom surface section, a first side surface section, a second side surface section, a leading edge section, and a trailing edge section of the sheet. The top surface section may include an attachment feature for attaching the package to the UAV. The leading edge section may include leading edge surfaces formed from folds along creases of the sheet to define a front end of the cavity and deflect airflow over a top surface and under a bottom surface of the package. The trailing edge section may include upper and lower surfaces formed from folds along creases and extend from the top and bottom surfaces to intersect and define a back end of the cavity.