Foldable Wheelchair Frame Self-Locking Mechanism

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Solution Overview

Problem

Foldable wheelchairs face difficulties in easily transitioning from an erected to a folded position due to the complexity of existing locking systems, requiring users to manually handle locking mechanisms, which is cumbersome and time-consuming.

Innovation Solution

A foldable wheelchair frame with a self-locking device featuring a foldable link mechanism that includes articulated structures and locking elements, allowing the frame to be easily folded and erected without manual handling of locking systems, and securely locked in both positions using pivot axes and safety means like leaf springs or coil springs to maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional locking systems are used in foldable wheelchairs, then the frame can be securely locked in the erected position, but the user experiences difficulty accessing and operating the locking systems when transitioning to folded position

Engineering Contradiction:
Improvesecure lockingVSAvoidaccess to locking systems
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking system is designed to be self-actuating through the folding motion itself. When the frame components are folded together, the locking elements automatically engage without requiring user intervention. The geometry of the folding mechanism ensures that the locking pins align with and engage the locking recesses automatically as the frame transitions to the folded position, eliminating the need for users to manually access or operate separate locking mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking elements are pre-positioned on the frame components such that they are already aligned to engage when the folding motion occurs. The locking pins protrude from one component and the locking recesses are positioned on the opposing component in advance, so that the simple act of folding brings them into engagement automatically, before the folding process is complete.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual locking systems are used, then the frame can be locked, but the folding and erection process becomes time-consuming and cumbersome

Engineering Contradiction:
Improvelocked positionVSAvoidfolding and erection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The locking and unlocking actions are performed automatically by the folding and unfolding motions themselves. No separate manual operations are required - the user simply needs to initiate the folding or unfolding motion, and the locking elements automatically engage or disengage as the components move relative to each other. This eliminates the time required for manual locking operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking engagement occurs rapidly as a natural consequence of the folding motion, skipping the time-consuming step of manual locking. The geometric design ensures that the locking elements engage almost immediately as the frame components approach the folded position, allowing the user to complete the folding operation quickly without pausing for separate locking actions.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Ease of operation

If simple folding mechanisms are used, then the frame can be easily folded, but the frame may accidentally fold during use due to lack of secure locking

Engineering Contradiction:
Improvefolding easeVSAvoidprevention of accidental folding
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking system requires no user action to engage or maintain - it automatically locks when the frame is folded and remains locked during use. The mechanical design ensures that the locking elements stay engaged through the use phase, preventing accidental folding while requiring minimal user effort to initiate the folding process.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of requiring user action to prevent folding (manual locking), the system is designed so that the folding motion itself creates the locking condition. The geometry is inverted from traditional designs where separate locking mechanisms must be activated - here, the natural folding motion automatically creates the locked state, and maintaining the folded position is the default stable state.

Inventive Principle:
Principle #13The other way round (Inversion)

4Reliability

If complex locking systems are used to ensure secure locking, then the frame can be reliably locked, but the device complexity increases

Engineering Contradiction:
Improvesecure locking in both positionsVSAvoidlocking system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking function is merged with the folding mechanism itself. The same moving components that enable folding also perform the locking function through their relative positions. The locking pins and recesses are integrated into the frame components that are already moving during folding, so no separate locking mechanism is needed. This single integrated system provides both folding capability and secure locking.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame components serve multiple functions: they enable folding motion, provide structural support, and perform locking. The locking pins and recesses are part of the same components that facilitate folding, making the system multi-functional. This universal design eliminates the need for dedicated separate locking mechanisms, reducing overall system complexity while maintaining reliable locking in both folded and erected positions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and effortless folding and erection of the wheelchair frame, ensuring secure locking in both configurations, reducing user effort and preventing accidental folding, while maintaining stability and ease of use.

Implementation Method 1

a first spring element (42) arranged to exert a first force on the first locking element (27a) towards the abutment (26a)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a second spring element (42) arranged to exert a second force on the second locking element (27b) towards the abutment (26b)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3120819B9Foldable wheelchair frame including a self locking device
Publication Date: 2018.03.21 INVACARE INT
  • EP3120819B9 patent drawingFigure 1
  • EP3120819B9 patent drawingFigure 2a~2e
  • EP3120819B9 patent drawingFigure 2c~2d

AI summary

The present invention relates to a foldable wheelchair frame (10) comprising two side frame components (11a, 11b), respectively a left and a right side frame components, each mounting front and rear wheels (12a, 13a; 12b, 13b), said side frame components (11a, 11b) being connected together for relative folding movement between an erected position and a folded position by foldable link means (20) extending between said two side frame components (11a, 11b), wherein the foldable link means (20) comprises at least one central strut (21) disposed between said two side frame components (11a, 11b) and connected to each side frame component (11a, 11b) by at least two connecting arms, respectively a first left and a second left connecting arms (22a, 23a; 22'a, 23'a) connected to the left side frame component (11a) and a first right and a second right connecting arms (22b, 23b; 22'b, 23'b) connected to the right side frame component (11b), each of said connecting arms being pivotally connected at one end to one of said side frames (11a, 11b) and at one other end to said central strut (21) such that said side frame components (11a, 11b) move closer to each other and said central strut (21) moves along a longitudinal direction when the wheelchair frame moves from its erected position to its folded position, and wherein said central strut (21) comprises at least one locking element (24, 25), said locking element defining a first left and a second left abutments (26a, 26'a), respectively a first right and a second right abutments (26b, 26'b), against which abuts a left locking pin (27a), respectively a right locking pin (27b), protruding from the lower or upper face (28, 28') of one of said first left and said second left, respectively said first right and said second right, connecting arms in a vertical direction, said first left abutment (26a), respectively said first right abutment (26b), corresponding to the erected position of the wheelchair frame and said second left abutment (26'a), respectively said second right abutment (26'b), corresponding to the folded position of the wheelchair frame.