Folded Absorbent Article with Orthogonal Release Paper

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Solution Overview

Problem

Conventional absorbent articles for hygiene products, such as sanitary napkins and pantyliners, are typically packaged in plastic wrappers that are not environmentally friendly and contribute to plastic waste.

Innovation Solution

The use of a release paper that is orthogonal to the longitudinal direction of the absorbent article to maintain the article in a folded configuration, eliminating the need for a plastic wrapper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plastic wrapper is used to package the absorbent article, then the structural integrity and protection of the article is maintained, but the environmental impact increases due to plastic waste

Engineering Contradiction:
Improvestructural integrityVSAvoidenvironmental impact
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and removes the plastic wrapper from the packaging system, retaining only the essential protective function through the release paper and adhesive layers. This eliminates the harmful plastic component while maintaining the necessary protection and structural integrity of the absorbent article.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the material parameter from petroleum-based plastic to biodegradable release paper, fundamentally altering the environmental characteristics of the packaging while maintaining its protective function. This parameter change transforms the harmful plastic waste issue into an environmentally friendly solution.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a plastic wrapper is used to package the absorbent article, then protection against contamination is provided, but the quantity of material used increases

Engineering Contradiction:
Improveprotection against contaminationVSAvoidmaterial used
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The invention removes the plastic wrapper material entirely, replacing it with a minimalistic release paper and adhesive system that provides equivalent protection against contamination without the excessive material consumption associated with traditional plastic packaging.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the material composition from plastic to release paper, which provides sufficient protective functionality with significantly reduced material quantity. This parameter change in material type directly reduces the quantity of substance used while maintaining protection against contamination.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If a release paper orthogonal to the longitudinal direction is used, then the need for a plastic wrapper is eliminated, but the complexity of the packaging structure increases

Engineering Contradiction:
Improveenvironmental impactVSAvoidpackaging structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention introduces a dimensional change by positioning the release paper orthogonal to the longitudinal direction of the absorbent article. This dimensional reorientation allows the release paper to effectively maintain the folded configuration and provide protection without requiring a traditional plastic wrapper, thus reducing environmental impact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The release paper structure serves multiple functions simultaneously: it maintains the folded configuration, provides protection against contamination, and eliminates the need for additional plastic wrapping. This multi-functionality reduces the overall complexity by consolidating multiple packaging requirements into a single integrated structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the environmental impact by minimizing plastic use while maintaining the structural integrity and functionality of the absorbent article.

Implementation Method 1

a layer of adhesive being arranged on a side of the backsheet opposite to the absorbent core, the release paper being arranged on a side of the layer of adhesive opposite to the backsheet

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS20250288475A1Folded absorbent article
Publication Date: 2025.09.18 ONTEX BV
  • US20250288475A1 patent drawing
  • US20250288475A1 patent drawing
  • US20250288475A1 patent drawing

AI summary

The present disclosure pertains to an assembly (1) comprising a release paper (22) and an absorbent article (10), the absorbent article (10) comprising:a topsheet (14),a backsheet (16),an absorbent core (12) arranged between said topsheet (14) and backsheet (16), anda layer of adhesive (20) being arranged on a side of the backsheet (16) opposite to the absorbent core (12),the release paper (22) being arranged on a side of the layer of adhesive (20) opposite to the backsheet (16),the release paper (22) and the absorbent article (10) extending in respective longitudinal, transversal and vertical directions (L,T,V). According to the present disclosure, the absorbent article (10) is maintained in a folded configuration by the release paper (22) and the longitudinal direction of the release paper (22) is orthogonal to the longitudinal direction of the absorbent article (10).