Folded Beam Sound Panel Mounting for Acoustic Isolation

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Solution Overview

Problem

Existing sound transmission reduction systems between adjacent volumes are inefficient due to the direct transmission of acoustic energy through supporting beams and mountings, which limits the effectiveness of soundproofing.

Innovation Solution

A system comprising novel supporting beams with folds that define pockets for mounting sound panels and brackets with voids to reduce acoustic energy transmission, along with sound panels and auxiliary panels designed to absorb and disperse sound, is introduced to minimize energy transfer between wall surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If solid materials and massive wall surfaces are used to reduce sound transmission, then acoustic energy transmission is reduced, but the structure becomes heavier and more complex

Engineering Contradiction:
Improveacoustic energy transmissionVSAvoidwall surface mass
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent employs composite construction by combining multiple materials with different acoustic properties: sound-absorbing panels with fibrous or porous materials, rigid framing members, and resilient mounting elements. This layered composite structure achieves effective sound transmission reduction without requiring uniformly massive walls, as each layer contributes differently to the overall acoustic performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous and fibrous materials in the sound-absorbing panels to dissipate acoustic energy through friction and viscous effects within the porous structure. These materials convert acoustic energy into thermal energy through viscous dissipation, providing effective sound absorption without the need for massive solid materials.

Inventive Principle:
Principle #31Porous materials

2Ease of manufacture

If sound panels are mounted directly to structural beams, then installation is simplified, but acoustic energy transmits through the mountings

Engineering Contradiction:
Improvepanel installation simplicityVSAvoidacoustic energy transmission through mountings
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces resilient mounting elements as intermediaries between the sound panels and the structural beams. These resilient elements act as acoustic decouplers, breaking the direct transmission path while maintaining mechanical support. The resilient nature of these intermediaries allows them to vibrate independently, preventing the transmission of acoustic energy from one side of the wall to the other.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The resilient mounting elements are pre-installed on the structural beams before the sound panels are attached. These elements provide beforehand cushioning by creating a compliant interface that absorbs and dissipates acoustic energy before it can reach the panel mounting interface, thereby preventing transmission through the mounting structure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If vertically extending supporting beams are used for wall construction, then structural strength is improved, but acoustic energy is efficiently transmitted through them

Engineering Contradiction:
Improvewall structural strengthVSAvoidacoustic energy transmission through beams
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces resilient mounting elements as intermediaries between the sound panels and the vertically extending supporting beams. These resilient elements decouple the acoustic transmission path from the structural beams, allowing the beams to maintain their structural strength while preventing efficient acoustic energy transmission through them.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs resilient mounting elements that function as flexible acoustic barriers. These flexible elements can deform and vibrate independently, creating a flexible barrier that blocks acoustic energy transmission while allowing the rigid structural beams to maintain their strength.

Inventive Principle:
Principle #30Flexible shells and thin films

4Object-affected harmful factors

If plural spaced apart walls are used to eliminate vibration transmission, then acoustic energy transmission is reduced, but the space required increases

Engineering Contradiction:
Improvevibration transmission between wallsVSAvoidwall spacing volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent segments the wall assembly into distinct functional layers: structural framing, sound-absorbing panels, and resilient mounting elements. This segmentation allows each layer to perform its specific function independently, achieving effective vibration transmission reduction within a compact overall thickness without requiring the large spacing between separate walls.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces sound transmission by creating barriers and absorption mechanisms, enhancing soundproofing efficiency and isolating adjacent volumes.

Implementation Method 1

sound absorbing member formed from a multiplicity of fibers defining a multiplicity of pores between adjacent fibers. The multiplicity of pores between adjacent fibers enable sound and/or noise to enter through the multiplicity of pores and to be dispersed by the multiplicity of fibers within the sound absorbing member

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

The multiplicity of pores between adjacent fibers enable sound and/or noise to enter through the multiplicity of pores and to be dispersed by the multiplicity of fibers within the sound absorbing member

Methodology Applied
Scientific EffectViscous dissipation: Viscous Damping

Implementation Method 3

auxiliary sound panel secured to the second side of the sound panel. The auxiliary sound panel is formed from a non-porous material and is adapted to block sound and/or noise from emanating from the second side of the sound panel

Methodology Applied
Scientific EffectSound blocking: Absorption (physical)

Implementation Method 4

A fold is defined in the inner connector for reducing the transmission of acoustical energy between the first and second flange. The fold cooperates with one of the flanges for defining a pocket for receiving an edge of a sound panel

Methodology Applied
Scientific EffectSound wave dispersion: Dispersion (of waves)

Implementation Method 5

A plurality of voids are defined in the inner connector for reducing the transmission of acoustical energy between the first and second flange and the mounting

Methodology Applied
Scientific EffectAcoustic insulation: Porosity

Data Source

PatentUS7513082B2Sound reducing system
Publication Date: 2009.04.07 LJ AVALON LLC
  • US7513082B2 patent drawing
  • US7513082B2 patent drawing
  • US7513082B2 patent drawing

AI summary

A system is disclosed for reducing the transmission of acoustical energy between a first and second wall surface of a wall comprising a first and a second beam for supporting a sound panel. Each of the first and second beams comprises first and second flanges interconnected by an inner connector with a fold defined in the inner connector for reducing the transmission of acoustical energy between the first and second flange. The fold cooperates with one of the flanges for defining a pocket for receiving an edge of a sound panel. The first and second flange support the first and second wall surface of the wall with the sound panel.