Folded Circuit Board Device for Compact Image Capturing Modules

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image capturing modules have a large volume due to the size of the circuit board required to accommodate various functional modules, making them less compact.

Innovation Solution

A circuit board device with a polyhedral support frame and a circuit board unit comprising two rigid boards connected by flexible boards, allowing the boards to fold and be positioned on different sides of the frame, thereby optimizing space utilization and reducing volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a large circuit board is used to accommodate multiple functional modules, then the functionality is improved, but the volume of the image capturing module increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidvolume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The circuit board is divided into multiple independent rigid boards (first rigid board, second rigid board, third rigid board, fourth rigid board) that can be folded and positioned on different sides of the support frame. This segmentation allows functional modules to be distributed across multiple boards rather than requiring a single large board, thereby reducing the overall volume while maintaining full functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rigid boards are folded and disposed on different sides of the polyhedral support frame, utilizing three-dimensional space instead of a single planar surface. This spatial arrangement allows multiple functional modules to be accommodated in a compact volume by distributing them across different faces of the polyhedral structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of stationary object

If the circuit board size is reduced to minimize volume, then the volume is improved, but the space to accommodate functional modules is reduced

Engineering Contradiction:
ImprovevolumeVSAvoidarea
Core Design Contradiction:
Volume of stationary objectVSArea of stationary object

Solution Approach 1:

By folding the rigid boards and positioning them on different sides of the polyhedral support frame, the design transitions from a two-dimensional planar layout to a three-dimensional spatial arrangement. This allows the total functional area to be distributed across multiple surfaces, effectively increasing the available area within a reduced volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The multiple rigid boards are nested within the polyhedral support frame structure, with each board positioned on a different face or side. This nested arrangement maximizes the utilization of the three-dimensional space within the compact volume, allowing sufficient area for all functional modules without increasing the external dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10057473B2Circuit board device and image capturing module having the circuit board device
Publication Date: 2018.08.21 SZ DJI TECH CO LTD
  • US10057473B2 patent drawing
  • US10057473B2 patent drawing
  • US10057473B2 patent drawing

AI summary

A circuit board device includes a polyhedral support frame and a circuit board unit. The circuit board unit includes two rigid boards and a flexible board connecting the two rigid boards. The two rigid boards are folded with respect to each other through the flexible board and are disposed on different sides of the support frame, respectively.