Folded Imaging Optics Using a Cylindrical Mirror for Lower-Cost Precision

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Solution Overview

Problem

The production of lenses with a toroidal and aspherical form for optical systems is technically complex and costly, leading to high production costs and complexity in achieving precise optical imaging.

Innovation Solution

An imaging optical system utilizing a planoconcave cylindrical mirror as a beam-forming optical element, which reflects light to form a folded beam path, allowing for precise optical imaging onto a light-sensitive sensor, reducing manufacturing complexity and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If lenses with toroidal and aspherical form are used, then image quality is improved, but production complexity and cost increase

Engineering Contradiction:
Improveimage qualityVSAvoidproduction complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex toroidal and aspherical lenses with simpler, easier-to-manufacture optical components. The invention uses a combination of spherical lenses and reflectors that can be produced more economically while achieving comparable or sufficient image quality for the intended application.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes refractive optical elements (lenses) with reflective optical elements (mirrors and reflectors). This substitution simplifies manufacturing because mirrors can be made from simpler substrates and require only surface coating rather than precise bulk shaping, thereby reducing production complexity while maintaining optical performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If lenses with toroidal and aspherical form are used, then image quality is improved, but production cost increases

Engineering Contradiction:
Improveimage qualityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive, complex toroidal and aspherical lenses with simpler, easier-to-manufacture optical components. The invention uses a combination of spherical lenses and reflectors that can be produced more economically while achieving comparable or sufficient image quality for the intended application.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the optical design parameters from requiring toroidal and aspherical surfaces to using spherical surfaces combined with reflective elements. This parameter change in the optical design allows standard manufacturing processes to be used instead of specialized, costly fabrication methods.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a planoconcave cylindrical mirror is used as beam-forming optical element, then manufacturing complexity is reduced, but beam path length increases

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidbeam path length
Core Design Contradiction:
Device complexityVSLength of moving object

Solution Approach 1:

The patent uses a planoconcave cylindrical mirror that operates in one dimension (focusing in the vertical direction while leaving the horizontal direction unchanged). This dimensional selectivity allows the system to achieve beam formation without requiring long beam paths, as the mirror provides focusing power only where needed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The planoconcave cylindrical mirror serves multiple functions: it acts as a beam-forming element, a field flattener, and a spatial filter simultaneously. This multi-functionality reduces the overall system complexity and allows compact beam path design without sacrificing optical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise detection of object position and movement in space with improved image quality and higher spatial resolution, while being easier to manufacture and less space-consuming.

Implementation Method 1

An imaging optical system utilizing a planoconcave cylindrical mirror as a beam-forming optical element, which reflects light to form a folded beam path

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The light-sensitive sensor can basically be provided in the form of a photoelectric sensor, which converts light incident on the light-sensitive sensor into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20250389804A1Imaging optical system
Publication Date: 2025.12.25 LUTZ WILFRIED
  • US20250389804A1 patent drawing
  • US20250389804A1 patent drawing
  • US20250389804A1 patent drawing

AI summary

An imaging optical system for imaging at least one light source onto a light-sensitive sensor, includes an optical aperture, a beam-forming optical element, and the light-sensitive sensor. The beam-forming optical element is a planoconcave cylindrical mirror, more particularly a planoconcave circular-cylindrical mirror.