Folded Lens Assembly With Large Aperture in Low-Height Cameras

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Solution Overview

Problem

Existing folded camera designs face challenges in maximizing the lens optical aperture while maintaining a compact form factor, which is crucial for integration into devices like smartphones and tablets.

Innovation Solution

The design incorporates a folded lens assembly with specific refractive power configurations and aperture ratios, including a first lens element with a large clear aperture and subsequent elements with controlled refractive powers, to optimize optical performance and minimize height.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the optical aperture of the lens is increased to improve light intake and optical properties, then the camera height increases, but a compact form factor is required to integrate into devices like smartphones and tablets

Engineering Contradiction:
Improvelight intakeVSAvoidcamera height
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent employs an optical path folding element (prism or mirror) to tilt the light propagation direction from perpendicular to the smart-phone back surface to parallel to the smart-phone back surface. This folds the optical path, allowing the lens assembly to achieve a larger effective optical aperture while maintaining a compact camera height that fits within the device's thickness constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the first lens element clear aperture is increased to maximize optical performance, then the overall lens assembly size increases, but other lens elements must maintain smaller clear apertures to control the system size

Engineering Contradiction:
Improveoptical aperture areaVSAvoidlens assembly structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent specifies that only the first lens element L1 has a large clear aperture CA(S1), while all other lens elements L2 to LN have clear apertures that are no larger than CA(S1). This localized approach concentrates the optical aperture area benefit at the entrance of the system where it matters most for light intake, while keeping subsequent elements compact to control overall assembly size and complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a larger optical aperture within a given camera height, enhancing light intake and improving optical properties without increasing the camera's physical dimensions.

Implementation Method 1

a first lens element L1 with a clear aperture CA(S1) and a second lens element L2 with a clear aperture CA(S3)... the first lens element has positive refractive power and the second lens element has negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20260029623A1Folded camera lens designs
Publication Date: 2026.01.29 COREPHOTONICS
  • US20260029623A1 patent drawing
  • US20260029623A1 patent drawing
  • US20260029623A1 patent drawing

AI summary

Folded lens modules and assemblies characterized by low height and large entrance pupil (clear aperture), designed for folded cameras in consumer electronics and specifically in mobile phones. In some embodiments, a folded lens assembly comprises a plurality of lens elements that include, in order for an object side to an image side, a first lens element L1 with a clear aperture CA(S1) and a second lens element L2 with a clear aperture CA(S3), wherein CA(S1)/CA(S3)>1.2 and wherein the lens assembly has a ratio between an image sensor diagonal length SDL and a clear aperture of a last lens element surface CA(S2N), SDL/CA(S2N)>1.5.