Folded Lens Assembly for MR Chromatic Aberration Correction

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Solution Overview

Problem

Chromatic aberration significantly affects image quality in mixed reality (MR) display technology, leading to blurred edges, reduced sharpness, and user discomfort due to the separation of light wavelengths at different focal points, especially in high pixel density and large field of view scenarios.

Innovation Solution

A display device and optical system design incorporating a lens assembly with a transreflective film, polarizing reflective layer, and phase delay film, utilizing a microstructure on select regions of the lens surfaces to regulate light and form a folded optical path, reducing chromatic aberration by focusing different wavelengths on a single focal plane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional lens assembly is used in MR display, then the device can achieve basic display function, but chromatic aberration occurs causing blurred edges and reduced image sharpness

Engineering Contradiction:
Improveimage sharpnessVSAvoidchromatic aberration
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The lens assembly is divided into multiple functional surfaces (first surface with transreflective film, second surface with polarizing reflective layer, third surface with phase delay film). Each surface segment performs a specific optical function to collectively eliminate chromatic aberration while maintaining image sharpness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the lens assembly are assigned different optical properties. The first surface uses transreflective film for specific wavelength transmission, the second surface uses polarizing reflective layer for polarization control, and the third surface uses phase delay film for phase modulation. This local differentiation enables precise control over light behavior to eliminate chromatic aberration.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple optical films and layers are added to reduce chromatic aberration, then image quality improves, but device complexity increases

Engineering Contradiction:
Improveimage clarityVSAvoidoptical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple optical functions are merged into a single integrated lens assembly structure. The transreflective film, polarizing reflective layer, and phase delay film are combined in one assembly rather than separate components, reducing overall system complexity while maintaining the ability to correct chromatic aberration and improve image clarity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lens assembly serves multiple functions simultaneously: it focuses light, controls polarization, introduces phase delays, and selectively transmits/reflects different wavelengths. This multi-functionality reduces the need for separate optical components, thereby reducing device complexity while improving image quality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If a folded optical path is implemented using multiple surfaces and films, then chromatic aberration is reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvechromatic aberrationVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The folded optical path is segmented into distinct functional layers (transreflective film, polarizing reflective layer, phase delay film) that can be manufactured separately and then assembled. This segmentation allows each component to be optimized and manufactured using standard processes, reducing overall manufacturing complexity despite the folded path design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical path is folded by changing the spatial arrangement and orientation of the optical films and surfaces. By adjusting parameters such as film angles, surface curvatures, and layer thicknesses, the design achieves chromatic aberration reduction while keeping manufacturing parameters within feasible ranges.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces chromatic aberration, enhances image clarity, and allows for a more compact and cost-effective display device by optimizing the optical path and manufacturing process.

Implementation Method 1

a transreflective film, located at a side of the first surface away from the second surface

Methodology Applied
Scientific EffectWavelength-selective reflection and transmission: Filter (optical)

Implementation Method 2

a polarizing reflective layer, located at a side of the second surface away from the first surface

Methodology Applied
Scientific EffectPolarization-selective reflection and transmission: Polarisation

Implementation Method 3

a phase delay film, located at a side of the first surface away from the transreflective film

Methodology Applied
Scientific EffectPhase delay:

Implementation Method 4

only the second region is provided with a first microstructure, and the first microstructure is configured to regulate the light

Methodology Applied
Scientific EffectLight refraction and reflection control: Refraction

Data Source

PatentUS20250370236A1Display device and optical system
Publication Date: 2025.12.04 LEMON INC(GB)
  • US20250370236A1 patent drawing
  • US20250370236A1 patent drawing
  • US20250370236A1 patent drawing

AI summary

A display device and an optical system are provided, the display device includes a display screen, a lens assembly, a transreflective film, a polarizing reflective layer, a phase delay film. The display surface of the display screen is configured to emit light; the lens assembly is at a side of the display surface emitting light; the lens assembly includes a first surface and a second surface, the first surface is a convex surface, the second surface is at a side of the first surface away from the display surface; the lens assembly includes a third surface, the third surface is located at the side of the second surface away from the first surface; at least a portion of an edge of the first region is adjacent to at least a portion of an edge of the second region; only the second region is provided with a first microstructure.