Folded Optical Layout for Compact Head-Mounted Image Quality

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Solution Overview

Problem

Conventional optical lenses for head-mounted devices struggle to balance size reduction with high image quality, with Fresnel lenses compromising image quality while conventional lenses fail to minimize device size effectively.

Innovation Solution

An optical system comprising an aperture stop, reflective polarizer, partial reflector, quarter-wave plates, and multiple lens elements, including one with negative refractive power, is designed to fold light paths and reduce stray light, thereby minimizing device size while maintaining high image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional optical lenses are used, then image quality is good, but device size cannot be effectively reduced

Engineering Contradiction:
Improveimage qualityVSAvoiddevice size
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The optical system is divided into multiple lens elements (first optical lens element, second optical lens element, third optical lens element) with different refractive powers. Each lens element performs specific optical functions, allowing the system to achieve both compact size and high image quality through coordinated action of segmented components rather than relying on a single conventional lens.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a reflective polarizer and partial reflector that fold the light path in a multi-dimensional arrangement. By combining refractive and reflective optical elements in a three-dimensional configuration, the system achieves compact device size while maintaining adequate image quality through sophisticated light path management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If Fresnel lenses are used, then device size is reduced, but image quality becomes poor

Engineering Contradiction:
Improvedevice sizeVSAvoidimage quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The optical system uses a composite configuration combining multiple lens elements with different refractive properties and a reflective polarizer. This composite approach integrates the advantages of both refractive and reflective optical elements, achieving compact size through multi-element arrangement while maintaining high image quality through precise optical design and stray light reduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The reflective polarizer and partial reflector act as intermediary elements that control and direct light paths between the lens elements and the image sensor. These intermediary components enable the system to achieve compact size while maintaining image quality by mediating the optical interactions and reducing stray light effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple lens elements are added to improve image quality, then device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidoptical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple optical functions into a compact arrangement of lens elements and reflective components. By combining refraction and reflection in a unified optical path, the system achieves high image quality while controlling device complexity through integrated design rather than separate independent components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical system achieves a compact form factor with improved image quality by folding light paths and reducing stray light, enhancing user experience through reduced weight and size without sacrificing image clarity.

Implementation Method 1

a reflective polarizer located between the aperture stop and the image surface

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a reflective polarizer located between the aperture stop and the image surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a first quarter-wave plate located between the reflective polarizer and the partial reflector, a second quarter-wave plate located between the partial reflector and the image surface

Methodology Applied
Scientific EffectWave plate retardation: Polarisation

Implementation Method 4

a first optical lens element located between the aperture stop and the image surface, a second optical lens element located between the first optical lens element and the image surface, a third optical lens element located between the second optical lens element and the image surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12517357B2Optical system and head-mounted device
Publication Date: 2026.01.06 LARGAN PRECISION
  • US12517357B2 patent drawing
  • US12517357B2 patent drawing
  • US12517357B2 patent drawing

AI summary

An optical system includes an aperture stop, an image surface, a reflective polarizer, a partial reflector, first and second quarter-wave plates and first, second and third lens elements. The aperture stop and the image surface are respectively at a front side and a rear side of the optical system. The reflective polarizer is between the aperture stop and the image surface. The partial reflector is between the reflective polarizer and the image surface. The first quarter-wave plate is between the reflective polarizer and the partial reflector. The second quarter-wave plate is between the partial reflector and the image surface. The first lens element is between the aperture stop and the image surface. The second lens element is between the first lens element and the image surface. The third lens element has negative refractive power and is between the second lens element and the image surface.