Folded Optical Lens Module for Reduced Display Openings

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Solution Overview

Problem

The challenge of reducing the aperture diameter of the opening in electronic devices while maintaining high imaging quality, particularly in devices with a circular punch hole or notch for front cameras, to meet the requirements of high-end specifications and achieve a high screen-to-body ratio.

Innovation Solution

An optical lens module design featuring a first lens barrel, a first lens assembly, an optical folding element, and a second lens barrel with non-circular contours and angled optical axes, allowing for a folded optical path and reduced aperture diameter, which includes a reflection surface to redirect light rays and is fixed to the second lens barrel, enhancing assembly reliability and reducing the overall size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the aperture diameter of the opening is reduced to achieve high screen-to-body ratio, then the display area consistency is improved, but the imaging quality decreases

Engineering Contradiction:
Improvedisplay areaVSAvoidimaging quality
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent introduces an optical folding element that folds the optical path at an angle (70-110 degrees) between the first and second optical axes. This dimensional change allows the light to travel a longer effective optical path while maintaining a compact physical footprint, thereby preserving imaging quality even with a reduced aperture opening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested structure where the optical folding element is integrated within the lens module assembly. The first lens assembly, optical folding element, and second lens assembly are arranged in a compact nested configuration, allowing the optical system to maintain high imaging quality without increasing the overall module size or aperture opening.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the optical lens module size is reduced to meet high-end specifications, then the screen-to-body ratio is improved, but the assembly complexity increases

Engineering Contradiction:
Improveoptical lens module sizeVSAvoidassembly complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the optical folding function directly into the lens module structure by fixing at least one of the first lens barrel or the optical folding element to the second lens barrel. This integration eliminates the need for separate mounting structures and reduces assembly complexity while maintaining the compact size required for high-end specifications.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs asymmetric design in the optical path configuration, with the first and second optical axes intersecting at an angle of 70-110 degrees rather than being parallel or perpendicular. This asymmetric arrangement allows for compact packaging of the optical components while maintaining optimal optical performance, thereby reducing overall module size without proportionally increasing assembly complexity.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design facilitates a compact installation, high image quality, and maintains a high screen-to-body ratio by minimizing the optical lens module's size and thickness, thereby improving the imaging quality and design flexibility of electronic devices.

Implementation Method 1

The optical folding element has a reflection surface, such that the light ray is reflected into the second lens assembly after passing through the first lens assembly

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12449626B2Optical lens module and electronic device
Publication Date: 2025.10.21 LARGAN PRECISION
  • US12449626B2 patent drawing
  • US12449626B2 patent drawing
  • US12449626B2 patent drawing

AI summary

The present disclosure provides an optical lens module. By assembling a first lens barrel, an optical folding element and a second lens barrel, the optical lens module can be miniaturized, image quality of the optical lens module in a compact assembly space can be increased, and the size of a light passage opening of a display panel module can be reduced so as to increase consistency of a display area.