Folded Optical Layout for Compact VR Near-Eye Display

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Solution Overview

Problem

Conventional VR near-eye display products are large due to the display screen being far away from the lens, hindering miniaturization.

Innovation Solution

A display device with a specific optical arrangement including a display screen, polarizers, quarter-wave plates, lenses, and a transflective film that folds the light path for multiple reflections and refractions, allowing for a reduced distance between the screen and lens, and enables non-overlapping dual image planes for 3D display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-piece lens is used in the optical system, then the structure is simple, but the display screen must be far away from the lens due to imaging requirements, resulting in a larger device size

Engineering Contradiction:
Improveoptical system structureVSAvoiddistance between display screen and lens
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The patent divides the optical system into multiple components: a lens assembly, a light splitting sheet, and multiple display screens arranged at different positions. The light splitting sheet separates the optical path into different segments, allowing each component to be optimized independently while reducing the overall distance between the main display screen and the lens.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a light splitting sheet that creates multiple optical paths in different spatial dimensions. By arranging display screens at different positions and angles, the system folds the optical path, effectively reducing the linear distance between the display screen and lens while maintaining the required imaging characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the display screen is placed far from the lens to meet imaging requirements, then the imaging quality is ensured, but the VR near-eye display product size becomes large

Engineering Contradiction:
Improveimaging qualityVSAvoidVR near-eye display product size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent arranges multiple display screens and optical components in a nested configuration where components are positioned within the space created by other components. The light splitting sheet and additional display screens are integrated into the existing optical path, allowing the system to maintain imaging quality while compacting the overall device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

By introducing multiple display screens positioned at different spatial locations and using the light splitting sheet to create divergent optical paths, the system maintains the effective imaging distance while reducing the physical footprint of the device. This multi-dimensional arrangement allows compact packaging without sacrificing imaging quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If multiple display screens and light splitting sheets are arranged in sequence, then the device size is reduced, but the light path becomes more complex with multiple reflections and refractions

Engineering Contradiction:
Improvedistance between display screen and lensVSAvoidlight path structure
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The light splitting sheet acts as an intermediary component that manages the complexity of the optical path. It systematically divides and directs light to multiple display screens and back to the lens, providing a structured approach to handling multiple reflections and refractions. This intermediary component simplifies the overall system architecture by centralizing the light path management function.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Volume of stationary object

If the light path is folded with multiple reflections and refractions, then the effective optical path is increased and device size is reduced, but the alignment precision of optical components becomes more difficult to maintain

Engineering Contradiction:
Improvedevice sizeVSAvoidoptical component alignment
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The patent integrates multiple optical components (display screens, light splitting sheet, lens) into a unified assembly where the optical paths are pre-aligned during manufacturing. By combining these components into a single integrated unit, the system reduces the cumulative alignment errors that would occur with separate, independently aligned components. The integrated design allows for centralized alignment calibration, improving manufacturing precision despite the folded optical path.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves miniaturization of VR near-eye display products and enhances stereoscopic display by allowing two non-overlapping virtual images, providing a clearer 3D imaging experience.

Implementation Method 1

a first polarizer arranged on a light-emitting surface of the display screen

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a direction of a light transmission axis of the light splitting sheet is consistent with a direction of a light transmission axis of the first polarizer

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 3

a first quarter-wave plate arranged on a side of the light splitting sheet away from the first polarizer

Methodology Applied
Scientific EffectWave plate polarization conversion: Polarisation

Implementation Method 4

a first lens arranged on a side of the first quarter-wave plate away from the light splitting sheet

Methodology Applied
Scientific EffectLens focusing: Lens

Implementation Method 5

a transflective film arranged on a side of the first lens away from the first quarter-wave plate

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12487459B2Display device
Publication Date: 2025.12.02 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US12487459B2 patent drawing
  • US12487459B2 patent drawing
  • US12487459B2 patent drawing

AI summary

A display device is provided, including a display screen; a first polarizer arranged on a light-emitting surface of the display screen; a light splitting sheet arranged on a side of the first polarizer away from the display screen, wherein a direction of a light transmission axis of the light splitting sheet is consistent with a direction of a light transmission axis of the first polarizer; a first quarter-wave plate arranged on a side of the light splitting sheet away from the first polarizer; a first lens arranged on a side of the first quarter-wave plate away from the light splitting sheet; and a transflective film arranged on a side of the first lens away from the first quarter-wave plate.