Folded Snubber Bushing for Axial and Radial Vibration Isolation
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Solution Overview
Problem
Existing bushings fail to effectively isolate vibrations in both axial and radial directions during the manufacturing process, making them inefficient for mounting components on vehicles or industrial machines.
Innovation Solution
A bushing design featuring a hollow metal insert and a rubber element with an inner and outer snubber, where the outer snubber is folded over the inner snubber, providing interleaved ridges for enhanced vibration damping, and a can with a flange that secures the assembly, allowing for easy manufacture and effective vibration isolation in both directions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional bushing designs are used, then manufacturing is simpler, but vibration isolation in both axial and radial directions is ineffective
Solution Approach 1:
The rubber element is segmented into multiple functional regions including an inner snubber with first ridges, an outer snubber with second ridges, and connecting web portions. This segmentation allows each region to independently handle different vibration modes - the inner snubber for axial vibrations and the outer snubber for radial vibrations, thereby improving vibration isolation effectiveness while maintaining a manageable structural complexity through modular design
Solution Approach 2:
The bushing design transitions from traditional single-direction vibration isolation to multi-directional isolation by adding the outer snubber that extends radially outward. The web portions connect the inner and outer snubbers, creating a three-dimensional structure that simultaneously addresses axial and radial vibrations, effectively adding dimensional capability without excessive complexity
2Reliability
If a rubber element with folded web portion is used, then vibration damping is enhanced, but manufacturing complexity increases
Solution Approach 1:
The web portion is pre-formed with the folded configuration during the rubber element manufacturing process itself, rather than requiring post-manufacturing assembly steps. The molding process directly creates the folded web structure that connects the inner and outer snubbers, thereby achieving enhanced vibration damping through the folded geometry while avoiding additional manufacturing complexity from separate assembly operations
Solution Approach 2:
The folded web portion serves multiple functions simultaneously: it structurally connects the inner and outer snubbers, provides additional vibration damping through its folded geometry, and acts as a reinforcement element. By merging these multiple functions into a single integrated feature, the design achieves superior vibration damping without proportionally increasing manufacturing complexity
3Reliability
If interleaved ridges are used in inner and outer snubbers, then vibration isolation is improved, but structural complexity increases
Solution Approach 1:
The vibration isolation function is segmented between the inner snubber with first ridges and the outer snubber with second ridges. The ridges are arranged in an interleaved pattern where the first and second ridges alternate, creating multiple contact points and friction interfaces. This segmentation allows each ridge set to contribute to vibration damping independently while the interleaved arrangement enhances the overall effect without requiring each individual ridge to be overly complex
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The bushing achieves effective vibration damping and isolation in both axial and radial directions, with adjustable stiffness based on displacement, enabling efficient mounting of components while simplifying the manufacturing process.
Implementation Method 1
a rubber element receiving the hollow metal insert therein. The rubber element includes an inner snubber including a first plurality of ridges, a web portion extending from the inner snubber and looping back/folded to an outer snubber disposed outward of the inner snubber
Implementation Method 2
The inner snubber and the outer snubber are integrally formed with the rubber element... capable of isolating vibrations in both axial and radial directions
Data Source
AI summary
A bushing includes a hollow metal insert and a rubber element receiving the hollow cylindrical metal insert therein. The rubber element includes an inner snubber including a first plurality of ridges, a web portion extending from the inner snubber and looping back/folded to an outer snubber disposed outward of the inner snubber. The outer snubber includes a second plurality of ridges interleaved with the first plurality of ridges. A can having an outer wall receives the rubber element therein. A threaded stud extends through the hollow metal insert and includes a first end configured to be engaged with a component to be supported.


