Folding Bed Hinge Assembly for Compact RV Stowage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional folding bed systems for recreational vehicles (RVs) lack efficient integration solutions that allow for compact storage and easy deployment, often requiring complex mechanisms and compromising on space optimization.

Innovation Solution

A folding bed system featuring a hinge assembly with a center post, connecting bracket, and biasing mechanism, along with slide and guide mechanisms, that enables the bed to pivot and slide within a structure, allowing for compact stowage and easy deployment, utilizing a track system and rollers for smooth operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional folding bed systems are used in RVs, then the bed can be deployed and stowed, but the system lacks efficient integration solutions and requires complex mechanisms that compromise space optimization

Engineering Contradiction:
Improvestorage spaceVSAvoidmechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The folding bed system is divided into three main sections: head section, center section, and foot section. Each section is independently pivotable and can be controlled separately, allowing for compact stowage in multiple configurations (fully folded, partially folded, or fully deployed). This segmentation enables space optimization without requiring overly complex integrated mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The head and foot sections are designed to nest within or alongside the center section when folded. The hinge assemblies allow sections to collapse into each other, maximizing space utilization in the RV cabinet or structure while maintaining simple mechanical connections through the hinge and bracket mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the bed is designed for compact stowage, then space efficiency is improved, but the deployment mechanism becomes more complex

Engineering Contradiction:
Improvestowage flexibilityVSAvoidhinge and bracket mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hinge assemblies incorporate connecting brackets that are vertically displaceable between up and down positions, allowing the mechanism to adapt dynamically between stowed and deployed states. The biasing mechanism automatically assists the transition, reducing the complexity of manual operation while maintaining stowage flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The biasing mechanism (spring or gas strut) is integrated into the hinge assembly to automatically bias the head section toward the stowed position. This self-service feature reduces the effort required for deployment and stowage operations, compensating for the mechanical complexity with automated assistance.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If the bed frame is made stable when deployed, then user comfort is improved, but the hinge assembly becomes more complex

Engineering Contradiction:
Improvebed frame stabilityVSAvoidhinge assembly structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The hinge assembly includes connecting brackets and biasing mechanisms that are pre-configured to automatically stabilize the bed frame when deployed. The brackets engage at specific positions to lock the sections in place, and the biasing mechanism maintains proper tension, providing stability without requiring complex active control systems.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a compact and space-efficient solution for RVs, enabling seamless transition between stowed and deployed positions with enhanced stability and ease of use, integrating well with RV structures.

Implementation Method 1

A biasing mechanism secured between the center section and the head section may be configured to bias the head section toward a head end stowed position

Methodology Applied
Scientific EffectBiasing mechanism: Spring

Implementation Method 2

The center post may include a track member defining at least one vertical track, and the hinge assembly may further include a roller unit coupled with the connecting bracket and engaging the at least one vertical track

Methodology Applied
Scientific EffectRolling: Roller

Implementation Method 3

a hinge assembly for a folding structure with a head section pivotably coupled to a center section, and a foot section pivotably coupled to the center section

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS11375822B2Folding bed system
Publication Date: 2022.07.05 LIPPERT COMPONENTS INC
  • US11375822B2 patent drawing
  • US11375822B2 patent drawing
  • US11375822B2 patent drawing

AI summary

A folding bed system includes a bed frame having a head section, a center section, and a foot section. The center section is connected to first and second slide mechanisms, and the head section is connected to first and second guide mechanisms. The slide and guide mechanisms are connectable to opposed walls of a structure. In some embodiments, a hinge assembly for a folding structure includes a center post securable to the center section, and a connecting bracket movably coupled with the center post that is vertically displaceable on the center post between a down position and an up position. A forward bracket is secured at one end to the connecting bracket and is securable at an opposite end to the head section, and an aft bracket is secured at one end to the connecting bracket and is securable at an opposite end to the foot section.