Folding Chair Stacking Mechanism for Universal Interlocking Stability

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Solution Overview

Problem

Existing folding chairs constructed of synthetic polymeric materials face limitations in simulating the aesthetic appearance, comfort, and safety of wooden chairs, and often require specific types to be stacked uniformly, lacking universal stacking ability.

Innovation Solution

The folding chair design includes multiple arrangements to prevent relative longitudinal and transverse movement, featuring stacking ribs, coupling mechanisms, and restraining bars to allow for stable stacking of different chair constructions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If folding chairs are constructed of synthetic polymeric materials, then durability and flexibility for stacking are improved, but the ability to simulate the aesthetic appearance, comfort, and safety of wooden chairs deteriorates

Engineering Contradiction:
ImprovedurabilityVSAvoidaesthetic appearance simulation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of synthetic polymeric materials through additives, fillers, and processing conditions to achieve wood-like appearance characteristics including grain patterns, color variations, and surface textures that simulate traditional wooden chair aesthetics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material construction by combining synthetic polymeric materials with wood fibers, natural fillers, or surface coatings to create a hybrid material system that exhibits both the durability of plastics and the aesthetic qualities of wood

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If folding chairs are constructed of synthetic polymeric materials, then flexibility for stacking is improved, but strength and weight considerations deteriorate

Engineering Contradiction:
Improvestacking flexibilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent divides the chair structure into multiple modular components including separate leg assemblies, seat sections, and stacking interfaces, allowing each segment to be optimized for both strength and stacking flexibility independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates dynamic structural features such as collapsible mechanisms, adjustable components, and flexible connection joints that enable the chair to adapt its configuration for stacking while maintaining structural integrity during use

Inventive Principle:
Principle #15Dynamics

3Reliability

If folding chairs are constructed of synthetic polymeric materials, then durability is improved, but comfort and safety characteristics deteriorate

Engineering Contradiction:
ImprovedurabilityVSAvoidseating comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies different material properties and surface characteristics to specific regions of the chair, such as adding cushioning layers to contact surfaces, texturing areas for grip, or incorporating ergonomic contours in seating zones while maintaining durable synthetic polymer construction in structural areas

Inventive Principle:
Principle #3Local quality

4Productivity

If folding chairs are designed for stacking, then storage efficiency is improved, but the ability to stack different chair constructions uniformly deteriorates

Engineering Contradiction:
Improvestorage efficiencyVSAvoiduniversal stacking ability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent designs standardized stacking interfaces and uniform dimensional proportions that enable chairs of different constructions to interlock and stack together in stable configurations, creating a universal stacking system that accommodates various chair types while maintaining storage efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12383064B1Folding chair construction
Publication Date: 2025.08.12 ATLAS COMMERCIAL PRODUCTS
  • US12383064B1 patent drawing
  • US12383064B1 patent drawing
  • US12383064B1 patent drawing

AI summary

A folding chair for movement between a folded condition and an unfolded erect condition, includes a frame member and support member pivotally connected to each other, a seat member pivotally mounted to the frame member, and two arrangements for preventing longitudinal sliding movement of two of the chairs stacked upon one another and two arrangements for preventing transverse longitudinal sliding movement of two of the chairs stacked upon one another.