Folding Display Support Plates for Variable Curvature

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Solution Overview

Problem

Existing folding display devices face challenges in maintaining structural integrity and ease of use during folding and unfolding operations, particularly in managing the curvature and support of folding areas.

Innovation Solution

A display device design featuring a folding area with a folding axis and non-folding areas, supported by rotatably coupled support plates that adjust their lengths and rotation axes to accommodate varying curvatures, ensuring stable folding and unfolding mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a folding display device uses a simple support structure for the folding area, then the device complexity is reduced, but the structural stability during folding and unfolding deteriorates

Engineering Contradiction:
Improvesupport structure complexityVSAvoidstructural stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The support structure is divided into multiple support plates arranged in sequence along the folding axis direction. Each support plate is independently configurable with specific length and width dimensions, allowing the structure to be segmented into functional units that can be optimized individually while maintaining overall structural stability during folding operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support plates are configured with varying lengths and widths based on their positions in the folding area. The length of each support plate in the folding axis direction increases from both ends toward the center, while the width increases from the center toward both ends. This dynamic configuration allows the structure to adapt to the curvature changes during folding and unfolding, maintaining stability without requiring excessive complexity.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the support plates have uniform dimensions, then the manufacturing precision is improved, but the adaptability to varying curvatures deteriorates

Engineering Contradiction:
Improvesupport plate dimensional consistencyVSAvoidcurvature accommodation
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

Each support plate is assigned different dimensional characteristics based on its local position within the folding area. The length and width of support plates vary according to their specific location, with the length increasing from ends toward center and width increasing from center toward ends. This local quality approach ensures that each plate is optimally sized for its specific role in accommodating curvature variations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically changes the dimensional parameters (length and width) of support plates based on their positions. By adjusting these parameters according to location-specific requirements, the structure achieves high adaptability to varying curvatures during folding operations while maintaining precise manufacturing specifications for each individual plate.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the folding area has high curvature, then the compactness during folded state is improved, but the mechanical stress on components increases

Engineering Contradiction:
Improvefolded state compactnessVSAvoidmechanical stress
Core Design Contradiction:
Volume of moving objectVSStress or pressure

Solution Approach 1:

The support plates are dynamically configured with varying dimensions to match the curvature profile of the folding area. The length increases from ends toward center while width increases from center toward ends, creating a gradient structure that distributes mechanical stress more evenly across the folding area during high-curvature folding states, reducing peak stress on individual components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the dimensional parameters of support plates according to their positions, the structure optimizes the distribution of mechanical stress during folding. The parameter variations allow the support structure to better accommodate high curvature while maintaining compactness, as each plate's dimensions are tailored to its specific stress conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the structural stability and ease of use by allowing flexible display devices to fold and unfold smoothly, maintaining display quality and reducing mechanical stress on components.

Implementation Method 1

a plurality of support plates extending in the first direction, arranged in the second direction, are disposed between the center body and the folding area, and are rotatably coupled with each other

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS20250294690A1Folding display device
Publication Date: 2025.09.18 SAMSUNG DISPLAY CO LTD
  • US20250294690A1 patent drawing
  • US20250294690A1 patent drawing
  • US20250294690A1 patent drawing

AI summary

A display device includes a display module including a folding area that is configured to fold with respect to a folding axis that is substantially parallel to a first direction and first and second non-folding areas arranged in a second direction crossing the first direction with the folding area interposed therebetween. A first body is disposed under the first non-folding area. A second body is disposed under the second non-folding area. A center body is disposed under the folding area. A plurality of support plates extending in the first direction, arranged in the second direction, are disposed between the center body and the folding area and are rotatably coupled with each other. Lengths in the second direction of the support plates increase as a curvature of the folding area decreases.