Folding Joint Mechanism for Synchronous Infant Bed Frame Deployment

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Solution Overview

Problem

The challenge is to design a foldable infant bed frame with a reliable folding joint that can seamlessly transition between a deployment position and a folding position, ensuring safe and efficient use.

Innovation Solution

The solution involves a foldable infant bed with a chassis support frame and connecting rod mechanisms that allow the vertical support frames to synchronously fold and unfold. This is achieved through a system of upper and lower bottom rods, ball joints, and deployment limit mechanisms, enabling smooth movement between the unfolded and folded states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a folding joint mechanism is added to enable the infant bed to fold, then the portability and space efficiency are improved, but the structural complexity and potential safety risks increase

Engineering Contradiction:
Improvefolded volumeVSAvoidfolding mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The infant bed frame is divided into multiple segments (head end frame, foot end frame, side frames) that can be independently folded and connected through folding joints. This segmentation allows the bed to be collapsed into a compact form while maintaining structural integrity during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The folding joint mechanism allows the side frames to nest within the head and foot end frames when folded, creating a compact storage configuration. The nested structure minimizes the overall volume while preserving all necessary functional components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If a synchronous folding mechanism is used to ensure all frames fold uniformly, then the stability and safety are improved, but the mechanism complexity increases

Engineering Contradiction:
Improvefolding synchronicityVSAvoidsynchronous mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The folding joints are designed with asymmetric geometric constraints that naturally guide the folding motion. The asymmetric linkage geometry ensures that when one frame begins to fold, the geometric constraints automatically induce synchronized folding of adjacent frames without requiring additional control mechanisms.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The synchronous folding is achieved through self-service mechanism where the geometric constraints of the linkage system automatically coordinate the folding motion of multiple frames. The system uses its own structural geometry to enforce synchronicity without external control systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If deployment limit mechanisms are added to control the folding range, then the safety and reliability are improved, but the device complexity increases

Engineering Contradiction:
Improvedeployment limit controlVSAvoidlimit mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Deployment limit mechanisms are pre-positioned on the folding joints to prevent over-folding or improper deployment. These limits act as preventive measures that stop the folding motion before it reaches a dangerous configuration, ensuring the bed can only be assembled in the correct safe configuration.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The geometric constraints and mechanical stops in the folding joint convert potential harmful over-folding into beneficial positioning features. The limits that might seem like restrictions actually ensure proper assembly and prevent unsafe configurations by making incorrect assembly mechanically impossible.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for easy and secure folding and unfolding of the infant bed, ensuring stability and safety during use, while also being compact and space-efficient when folded.

Implementation Method 1

the other end of the upper bottom rod and the corresponding vertical support frame are arranged by a first spherical joint

Methodology Applied
Scientific EffectBall joint rotation: Ball

Implementation Method 2

the other end of the lower base rod is rotationally arranged with the corresponding vertical supporting frame through the second ball joint

Methodology Applied
Scientific EffectSpherical joint rotation: Ball

Implementation Method 3

one end of the upper bottom rod is pivotally connected with the upper part of the central base around a first bottom shaft

Methodology Applied
Scientific EffectPivotal rotation: Hinge

Implementation Method 4

one end of the lower base rod is pivotally connected with the lower part of the central base around the second bottom shaft

Methodology Applied
Scientific EffectPivotal rotation: Hinge

Data Source

PatentUS12295504B2Folding joint and foldable infant bed
Publication Date: 2025.05.13 ASPIRE KUNSHAN LTD
  • US12295504B2 patent drawing
  • US12295504B2 patent drawing
  • US12295504B2 patent drawing

AI summary

A foldable infant bed with an unfolded position and a folded position, comprising a plurality of vertical supports and a chassis support arranged between the plurality of vertical supports. A folding joint including a first main support frame, a second main support frame, a first auxiliary support rod, and a second auxiliary support rod, and a rotation mechanism for the foldable infant bed is also provided.