Folding Knife Lever Locking Mechanism One-Handed Operation

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Solution Overview

Problem

Folding knives with liner lock type locking mechanisms often have safety mechanisms that are awkward to operate with one hand, posing a challenge for easy and secure blade deployment and retraction.

Innovation Solution

A folding knife design featuring a lever member pivotally mounted to a locking member that blocks the locking member from moving from the locked to unlocked position when the blade is open, allowing for one-handed operation by pivoting the lever to release the blade for folding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a safety mechanism is added to prevent inadvertent disengagement of the locking member, then the reliability of the locking mechanism is improved, but the ease of operation deteriorates because the safety mechanism is awkward to operate with one hand

Engineering Contradiction:
Improvelocking mechanism reliabilityVSAvoidsafety mechanism operability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The safety mechanism is merged with the liner lock mechanism by integrating the lever member directly onto the locking member. The lever member is pivotally mounted to the locking member, combining the safety function with the locking structure itself, allowing both functions to be operated through a single integrated component rather than separate mechanisms

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lever member is designed to be operable by the thumb of the same hand that grips the handle, making the safety mechanism self-serviceable during normal gripping. The lever extends into the user's grasp area and can be actuated without requiring the other hand or complex movements, allowing the user to release the lock while maintaining their grip position

Inventive Principle:
Principle #25Self-service

2Strength

If the locking member is made rigid to securely engage the blade, then the strength of the locking mechanism is improved, but the ease of operation deteriorates because it becomes difficult to release

Engineering Contradiction:
Improvelocking member strengthVSAvoidlocking member release
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The locking mechanism is segmented into two functional parts: the locking member itself which provides the rigid locking engagement with the blade tang, and the separately mounted lever member which provides the release function. This segmentation allows the locking member to be strong and rigid while the lever provides a mechanical advantage for easy release

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lever member acts as an intermediary between the user's thumb and the locking member. Instead of directly manipulating the rigid locking member, the user pivots the lever member which in turn actuates the locking member to release from the blade tang, providing mechanical advantage and ease of operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9387595B2Folding knife with locking mechanism
Publication Date: 2016.07.12 GB II CORP COLUMBIA RIVER KNIFE & TOOL CO
  • US9387595B2 patent drawing
  • US9387595B2 patent drawing
  • US9387595B2 patent drawing

AI summary

An exemplary folding knife has a handle including an inner liner portion and an outer panel. The inner liner portion includes a locking member that is operable to move between an unlocked position and a locked position. The folding knife includes a blade having a tang portion pivotally connected to the handle. The blade is operable to pivot relative to the handle about a pivot axis extending through the tang portion between a closed position and an open position. The tang portion engages the locking member when the blade is in the open position and the locking member is in the locked position. The folding knife also includes a lever member pivotally mounted to the locking member. The lever member is operable to block the locking member from moving from the locked position to the unlocked position when the blade is open.