Folding Ladder Assembly with Linkage Mechanisms for Compact Retraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing machines with elevated platforms face challenges in safely and efficiently retracting ladders or stairs for access, particularly in mobile machines, as current systems often require manual operation or multiple operators and can collide with obstructions, necessitating a solution for safe and single-operator controlled retraction.

Innovation Solution

A folding ladder assembly with linkage assemblies, including a first, second, and third linkage assembly, and a retractable railing assembly using a four-bar linkage mechanism, allowing the ladder and railing to be moved between extended and retracted positions with an actuating linkage member, enabling single-operator operation and automatic movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the ladder and railing are made retractable to reduce machine profile and prevent collisions, then the machine's transport width is reduced and collision risk is minimized, but the complexity of the retraction mechanism increases

Engineering Contradiction:
Improvemachine profileVSAvoidretraction mechanism
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The ladder sections are designed to nest within each other during retraction, with the second ladder section folding against the first ladder section, and the railing nesting within the ladder structure. This nesting arrangement minimizes the overall volume and profile of the retracted components while maintaining structural integrity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The ladder and railing are designed with dynamic, movable joints and linkage assemblies that allow the structure to transition between extended and retracted configurations. The linkage assemblies enable smooth mechanical transformation while maintaining stability in both positions, reducing the need for complex locking mechanisms.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If manual operation is used for ladder retraction, then the device complexity is reduced, but the ease of operation deteriorates and multiple operators may be required

Engineering Contradiction:
Improveretraction mechanismVSAvoidladder retraction
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The linkage assembly is designed to automatically coordinate the movement of multiple ladder sections and the railing during retraction. When one section is moved, the mechanical linkages automatically drive the other sections through their respective motion paths, eliminating the need for multiple operators to manually position each component.

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If the ladder is designed to fold against the platform for retraction, then the profile is minimized, but the reliability of the folding mechanism may be compromised

Engineering Contradiction:
Improveretracted profileVSAvoidfolding mechanism
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The ladder is divided into multiple independent sections (first ladder section, second ladder section) that can move relative to each other through separate but coordinated linkage assemblies. This segmentation allows each section to be optimized for its specific motion while maintaining overall structural reliability through the interconnected linkage system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11130448B2Folding ladder assembly for an elevated platform
Publication Date: 2021.09.28 CATERPILLAR PAVING PROD INC
  • US11130448B2 patent drawing
  • US11130448B2 patent drawing
  • US11130448B2 patent drawing

AI summary

Folding ladder assembly includes upper and lower ladder sections, and first, second, and third linkage assemblies. First linkage assembly includes at least a first linkage assembly linkage member. Second linkage assembly includes at least a second linkage assembly first linkage member pivotably coupled to upper and lower ladder sections. Third linkage assembly includes at least portions of the first linkage assembly linkage member and the second linkage assembly first linkage member. Movement of the first linkage assembly results in movement of the upper ladder section, the second linkage assembly, the third linkage assembly, and the lower ladder section.