Folding Marimba Hinged Rail Design for Compact Transport

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Solution Overview

Problem

Percussion musical instruments like marimbas are difficult for younger, smaller players to carry due to their size, and existing instruments lack a practical solution for compacting and expanding for transport and storage while allowing full-size practice.

Innovation Solution

A folding marimba design featuring hinged rails and resonator panels that can be configured from an unfolded position to a compact, folded position, allowing for easy manual adjustment between full-size playing and compact storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a full-size marimba is used for playing, then the instrument provides complete musical range and proper sound quality, but the instrument becomes difficult to transport and store, especially for younger players

Engineering Contradiction:
ImproveEase of transportVSAvoidLength of marimba
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The marimba is divided into multiple sections with hinged connections between them. The rails and resonator panels are configured as separate segments that can be rotated relative to each other, allowing the full-size instrument to be broken down into manageable sections for easier transport while maintaining the complete playing surface when assembled

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The marimba employs hinged connections that allow the instrument to dynamically change its configuration between a full-size playing position and a compact folded position. The hinges enable rotation of rails and resonator panels, transforming the instrument's length from a fixed large dimension to a variable compact form factor suitable for transport

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If a smaller marimba is used for transport convenience, then the instrument becomes easier to carry, but the instrument lacks complete musical range and proper sound quality for skill development

Engineering Contradiction:
ImproveLength of marimbaVSAvoidMusical range
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The marimba transforms from a static instrument to a dynamic one that can adapt its size. The hinged rails and resonator panels allow the instrument to fold into a compact form for transport yet expand to full size with complete musical range when needed for playing and skill development

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The folding mechanism enables the marimba to serve multiple functions: it acts as a compact, portable instrument for transport and storage, and simultaneously functions as a full-size instrument with complete musical range for playing and skill development. The same physical object adapts to different operational requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If a folding mechanism is added to reduce marimba length, then the instrument becomes more portable, but the device complexity increases

Engineering Contradiction:
ImproveLength of marimbaVSAvoidStructural complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The folding mechanism is implemented by segmenting the marimba into modular sections connected by hinges. This segmentation allows the complex folding function to be achieved through simple, repeated hinge connections between standard components like rails and resonator panels, rather than requiring a single complex mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hinged connections introduce controlled dynamics to the otherwise static marimba structure. The hinges provide simple rotational joints that enable folding without requiring complex locking mechanisms, motors, or control systems, maintaining structural simplicity while achieving the desired portability

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11881194B1Folding marimba having reduced length
Publication Date: 2024.01.23 JIM MELHART PIANO & ORGAN CO
  • US11881194B1 patent drawing
  • US11881194B1 patent drawing
  • US11881194B1 patent drawing

AI summary

A folding marimba may include a first set of spaced apart rails; a first set of tone bars suspended from the first set of spaced apart rails; a second set of spaced apart rails; and a second set of tone bars suspended from the second set of spaced apart rails; wherein the first and second sets of spaced apart rails are configured for hinged rotation about a hinge line such that the marimba is configurable in an unfolded configuration having a first length and a folded configuration having a second length that is less than the first length. For example, the second length may be about half of the first length.