Folding Position Calibration via Pre-Fold Reference Mark

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Solution Overview

Problem

Existing methods for measuring folding position deviations in a folded medium struggle when there is no difference between the images on one side and the overlapped side, making it difficult to specify the position of the side in the folded state.

Innovation Solution

An image forming apparatus that includes a folder to align a side of the medium with a predetermined position and an image forming device to create a distinct image on the medium before folding, allowing for accurate positioning and deviation measurement by reading the folded medium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a medium is folded and read to measure folding position deviation, then the folding accuracy can be inspected, but the position of the side cannot be specified when there is no difference between the image of one side and the overlapped side

Engineering Contradiction:
Improvefolding position deviation measurementVSAvoidside position detection
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies the principle of color changes by forming a first image that is visually distinct from the surrounding region on the medium. This first image serves as a reference mark that creates a detectable difference between the side being measured and the overlapped side. When the medium is folded, the scanner can detect the position of the side by identifying the location of this distinct first image, thereby resolving the measurement difficulty when no natural difference exists between overlapping sides.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent applies preliminary action by forming the first image on the medium before the folding operation. This pre-formed reference image is positioned on the side that will be folded, allowing the scanning system to later detect and measure the folding position deviation by comparing the expected position of the first image with its actual position in the folded state.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If no distinct image is formed on the medium, then the medium can be folded without additional markings, but the side position cannot be determined in the folded state

Engineering Contradiction:
Improvefolding process simplicityVSAvoidside position information
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent creates a visual distinction by forming a first image with different characteristics (such as density, color, or pattern) from the surrounding region. This distinct image serves as a permanent marker on the medium that preserves side position information through the folding process, allowing the scanning system to identify and measure the position of each side in the folded state.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The first image is formed on the medium in advance, before folding occurs. This preliminary marking ensures that the side position information is embedded in the medium itself, surviving the folding operation and enabling subsequent measurement without requiring additional complex marking steps during or after folding.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11350006B2Image forming apparatus that calibrates a folding position
Publication Date: 2022.05.31 FUJIFILM BUSINESS INNOVATION CORP
  • US11350006B2 patent drawing
  • US11350006B2 patent drawing
  • US11350006B2 patent drawing

AI summary

An image forming apparatus includes: a folder configured to fold a medium by forming a fold such that a side of the medium is aligned with a predetermined first position on the medium; and an image forming device configured to form a first image on a region different from a region located within a predetermined range from the first position, on at least a part of the side of the medium before the medium is folded by the folder.