Folding Sofa with Detachable Modular Frames to Reduce Packing Area

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Solution Overview

Problem

Folding sofas with large dimensions occupy a significant surface area during packing and storage, making them inconvenient to pack and store.

Innovation Solution

The folding sofa features multiple detachable support legs and a rotatable frame structure with iron or steel tubes, elastic elements, and a flexible covering, allowing the sofa to be disassembled into smaller parts and overlapped for reduced packing space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the folding sofa has a large length and size, then it provides sufficient seating and lying space, but it occupies a large surface area in the packing box, making it inconvenient to pack and store

Engineering Contradiction:
Improvelength of seat cushion frame and backrest frameVSAvoidsurface area occupied in packing box
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

The folding sofa is divided into multiple detachable modules: seat cushion frames, backrest frames, support legs, and elastic elements. These segments can be disassembled and reconfigured, allowing the long sofa to be broken into smaller units for compact packing while maintaining sufficient length when assembled for use

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support legs are designed to be nested within or attached to the frame structures. When packed, the support legs can be stored within the frame assemblies, and the frame assemblies themselves can be nested or stacked together, significantly reducing the surface area occupied in the packing box while maintaining full functionality when deployed

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces the overall surface area occupied by the sofa during storage, enhances strength and durability, and improves comfort through elastic elements, facilitating easy packing and storage.

Implementation Method 1

the support element includes multiple elastic elements; and two ends of each of the elastic elements are fixed inside the seat cushion frame and the backrest frame

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12551022B2Folding sofa
Publication Date: 2026.02.17 WUDI IND (SHANGHAI) CO LTD
  • US12551022B2 patent drawing
  • US12551022B2 patent drawing
  • US12551022B2 patent drawing

AI summary

A folding sofa is provided. The folding sofa includes multiple folding parts, where the folding parts include seat cushion frames, backrest frames, rotating locking elements, and support elements; the seat cushion frame and the backrest frame are rotationally connected, and are locked by the rotating locking element; the support element is provided inside the seat cushion frame and the backrest frame; multiple first seat cushion support legs are detachably provided below the first seat cushion frame, and multiple last seat cushion support legs are detachably provided below the last seat cushion frame; multiple common seat cushion support legs are detachably provided between each two adjacent seat cushion frames; and the backrest frame is provided with multiple backrest support legs for supporting when the folding sofa is used as a bed.