Folding Wing Tip Mechanism for Aircraft Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current aircraft designs face limitations in efficiency due to the constraints of airport infrastructure, which restrict the adoption of larger aircraft with longer wingspans. Existing solutions, such as winglets, do not fully replicate the fuel efficiency gains of extended wingspans.

Innovation Solution

A folding wing tip mechanism that allows the wing tip to pivot relative to the wing root, adjusting between an extended position for flight efficiency and a retracted position for compatibility with smaller airport spaces. This is achieved through a wing-tip hinge, actuator, bell crank, and wing-tip coupler system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the wingspan is extended to improve aerodynamic efficiency and fuel economy, then fuel efficiency is improved, but the aircraft cannot navigate tighter spaces and fit into smaller airport facilities

Engineering Contradiction:
Improvefuel efficiencyVSAvoidadaptability to airport infrastructure
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The wing tip is designed to be movable rather than fixed, allowing it to change position between extended and retracted states. The wing tip hinge assembly enables the wing tip to rotate about a hinge axis, transforming the static wing structure into a dynamic one that can adapt its span according to operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wing is divided into separate functional segments: a fixed wing root and a movable wing tip section. This segmentation allows the wing tip to be independently controlled and positioned, enabling the aircraft to optimize between long-span flight configuration and short-span ground maneuvering configuration.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the wingspan is extended to improve aerodynamic efficiency, then aerodynamic drag is reduced, but the device complexity increases due to additional mechanisms required for folding

Engineering Contradiction:
Improveaerodynamic dragVSAvoidmechanism complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The wing tip hinge assembly creates a dynamic mechanism that allows the wing tip to rotate between extended and retracted positions. This dynamic structure enables the aircraft to achieve low drag during flight with extended wings while minimizing drag penalty during ground operations with retracted wings.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wing tip hinge acts as an intermediary mechanism between the fixed wing root and the movable wing tip. It provides the necessary rotational freedom while maintaining structural integrity, enabling the wing tip to change position without requiring complex actuation systems throughout the entire wing structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the wing tip is made movable to enable folding, then adaptability to airport infrastructure is improved, but the structural strength may be compromised

Engineering Contradiction:
Improveadaptability to airport infrastructureVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The wing tip hinge assembly provides a controlled dynamic joint that maintains structural strength while enabling movement. The hinge is designed to bear the aerodynamic and structural loads during flight when the wing tip is extended, ensuring that the movable connection does not compromise overall wing strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By segmenting the wing into a strong fixed root and a movable tip section, the structural integrity of the main wing structure is preserved. The wing root remains rigid and strong to handle primary loads, while only the outer tip section requires the movable hinge mechanism, minimizing the impact on overall structural strength.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12337963B2Folding wing tip for aircraft
Publication Date: 2025.06.24 THE BOEING CO
  • US12337963B2 patent drawing
  • US12337963B2 patent drawing
  • US12337963B2 patent drawing

AI summary

An aircraft wing includes a wing root having a leading edge, a trailing edge, and a distal end. The wing also includes a wing tip and a wing-tip hinge that pivotally couples the wing tip to the wing root and defines a wing-tip axis that is perpendicular to a folding plane. The wing tip is pivotable about the wing-tip axis, within the folding plane, between, and inclusive of, an extended position and a retracted position, relative to the wing root. When in the extended position, the leading edge of the wing tip extends from the leading edge of the wing root in a spanwise direction of the wing root. When in the retracted position, the leading edge of the wing tip extends from the leading edge of the wing root in a chordwise direction of the wing root.