Temperature-Controlled Food Locker With Secure Pickup Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for managing and delivering prepared food products lack efficient methods for maintaining temperature and securing food before delivery, leading to potential food waste and customer dissatisfaction.

Innovation Solution

A food locker system with a housing, support member, and locking mechanism, equipped with heaters and air intake systems to maintain temperature and secure food, along with a locker control module and input devices for wireless communication and order management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If food is prepared in advance and placed in a staging area, then customer service efficiency is improved, but food quality and temperature control deteriorate

Engineering Contradiction:
Improvecustomer service efficiencyVSAvoidfood temperature control
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The system divides the staging area into multiple temperature-controlled zones (hot holding zone, cold holding zone, and ambient zone) within the locker. This segmentation allows different food items to be stored in appropriate temperature conditions while still being prepared in advance, thus maintaining both productivity and temperature control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables preliminary food preparation and placement in lockers before customer pickup. Heaters and coolers are activated in advance to maintain proper temperatures, allowing food to be ready ahead of time without compromising quality. This preliminary action with temperature maintenance resolves the contradiction between early preparation and temperature control.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If food is left in a staging area for extended periods, then customer convenience is improved, but food safety and quality deteriorate

Engineering Contradiction:
Improvecustomer convenienceVSAvoidfood safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system incorporates temperature sensors and controllers that continuously monitor and adjust heating/cooling to maintain safe food temperatures. This feedback mechanism ensures food safety is maintained even during extended holding periods, allowing customers convenient pickup times without compromising food safety.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Proper temperature control is established in advance when food is placed in the locker. Heaters and coolers are activated beforehand to create and maintain safe temperature zones, ensuring food safety is preemptively secured for the entire holding duration, thus enabling customer convenience without sacrificing reliability.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a secure locking mechanism is implemented, then food security is improved, but system complexity increases

Engineering Contradiction:
Improvefood securityVSAvoidlocking system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is integrated with the temperature control system and operates automatically based on sensor inputs. The system self-manages the locking state without requiring complex external control mechanisms, thus achieving food security while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

4Temperature

If temperature control systems are added to maintain food quality, then food quality is improved, but energy consumption increases

Engineering Contradiction:
Improvefood qualityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The heating and cooling systems operate periodically rather than continuously, activating only when temperature deviations are detected by sensors. This periodic operation maintains food quality through temperature control while significantly reducing energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts heating and cooling parameters (power levels, activation thresholds) based on actual temperature conditions and food types. This parameter optimization ensures adequate temperature control for food quality while minimizing energy consumption by avoiding excessive heating or cooling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The food locker system effectively maintains the temperature of prepared food products and secures them until pickup or delivery, reducing waste and enhancing customer satisfaction by ensuring food quality.

Implementation Method 1

a heating element, the airflow passage may be defined between the rack and the lower plate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a fan and a heating element, the airflow passage may be defined between the rack and the lower plate

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10546267B2System and method for managing the delivery of food product
Publication Date: 2020.01.28 LITTLE CAESAR ENTERPRISES INC
  • US10546267B2 patent drawing
  • US10546267B2 patent drawing
  • US10546267B2 patent drawing

AI summary

A food locker includes a housing, a food support member, a first door, a second door, and a lock. The housing includes a front wall a front wall, a rear wall, and a chamber. The front wall includes a first opening in communication with the chamber. The rear wall includes a second opening in communication with the chamber. The food support member is disposed within the chamber. The first door is supported by the housing and is movable between a closed position and an open position. The food support member is accessible through the first opening when the first door is in the open position. The second door is supported by the housing and is movable between a closed position and an open position. The food support member is accessible through the second opening when the second door is in the open position. The lock is operatively coupled to at least one of the housing and the first door and is actuatable between a locked configuration and an unlocked configuration. The lock is operable to (i) permit the first door to move from the closed position to the open position when the lock is in the unlocked configuration and (ii) prevent the first door from moving from the closed position to the open position when the lock is in the locked configuration.