Food processing apparatus and method
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Solution Overview
Problem
Conventional food processing sequences fail to effectively process low liquid and fibrous foods without user intervention, often resulting in cavitation and incomplete processing, as they lack efficient mechanisms to handle solid components and ingredients with high surface area to weight ratios.
Innovation Solution
A food processing apparatus with a controller that executes a programmed sequence of blade operations, including short pulses and continuous blending segments, pauses, and a 'fountain effect' mechanism to recapture ingredients stuck on the container walls, ensuring thorough processing without excessive user input or added liquids.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional continuous blending is used, then processing time is reduced, but processing effectiveness deteriorates due to cavitation and incomplete processing of fibrous foods
Solution Approach 1:
The patent implements periodic action by alternating between pulse phases (blending) and pause phases (settling) multiple times. During pulse phases, the blade rotates to chop and blend ingredients. During pause phases, the blade stops allowing ingredients to settle at the bottom and cavitation bubbles to dissipate. This periodic cycle repeats several times to progressively break down fibrous materials without causing excessive cavitation damage, thereby achieving both reasonable processing time and effective processing results.
2Speed
If high speed blending is used, then processing speed increases, but harmful factors increase due to cavitation
Solution Approach 1:
The patent uses periodic action to limit cavitation by interrupting high-speed blending with pause phases. During pulse phases, the blade rotates at high speed to chop ingredients efficiently. During pause phases, the blade stops allowing cavitation bubbles to collapse safely and ingredients to settle. This periodic interruption prevents continuous high-speed operation that would generate excessive cavitation, while still achieving high-speed processing during active phases.
Solution Approach 2:
The patent applies preliminary action by using initial pulse phases to start breaking down ingredients before continuous high-speed blending. The first few pulse phases at high speed chop larger pieces into smaller fragments, preparing the material for subsequent blending phases. This preliminary chopping reduces the likelihood of severe cavitation during later phases by creating more uniform, smaller particles that blend more evenly.
3Device complexity
If simple blending sequences are used, then device complexity is reduced, but processing capability deteriorates for difficult-to-process ingredients
Solution Approach 1:
The patent applies segmentation by dividing the blending process into distinct pulse phases and pause phases, each with specific functions. Pulse phases perform chopping and blending tasks, while pause phases allow settling and cavitation dissipation. This segmentation of the processing sequence enables the system to handle difficult-to-process ingredients like fibrous foods and ice by providing multiple opportunities for different physical processes to occur, without requiring complex additional hardware.
Solution Approach 2:
The patent implements dynamics by making the blending sequence adaptive and variable. The controller can adjust the number of pulse phases, duration of each phase, and interval between phases based on the specific ingredients being processed. This dynamic sequencing allows the same basic apparatus to effectively process various difficult ingredients by optimizing the pulse-pause cycle parameters, enhancing versatility without increasing mechanical complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus consistently produces smooth liquids from difficult-to-process ingredients, including fibrous foods, by breaking down fibers and liquefying contents efficiently, while preventing cavitation and ensuring all ingredients are fully incorporated, thus enhancing food processing outcomes.
Implementation Method 1
a container (402) having at least one rotatable, sharp blade (408a, 408b, 410a, 410b) positioned within the container (402), wherein the at least one blade (408a, 408b, 410a, 410b) is configured to process food items placed in the container (402)
Implementation Method 2
The sequence includes a first pause segment between the first pulse and the second pulse, a second pause segment between the second pulse and the first continuous run segment, and a third pause segment between the second continuous run segment and the third continuous run segment
Data Source
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AI summary
Food processing apparatus and methods for processing food are disclosed. The apparatus may include stored sequences for operating a processing tool. The stored sequences may address various challenging aspects of blending solid foods and/or ice. In come embodiments, particular sequences are implemented with specific processing tools.