Food processing device
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Solution Overview
Problem
Existing food processing devices rely on mechanical safety interlock mechanisms that are prone to failure due to complex moving parts, which can compromise safety and reliability.
Innovation Solution
A light-based interlock system using a light transmitter, sensor, and movable light blocker, integrated with a microprocessor, to enable or disable the drive motor based on the presence of the pusher member in the feed tube, providing a safer and more durable alternative.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If mechanical safety interlock mechanisms are used, then safety function is provided, but reliability deteriorates due to complex moving parts
Solution Approach 1:
The patent replaces the traditional mechanical safety interlock system with an optical detection system. A light source emits light through a light channel, and a light sensor detects the light to determine the position of the pusher member. This optical system eliminates complex mechanical moving parts while maintaining the safety function, directly resolving the contradiction between reliability and device complexity.
Solution Approach 2:
The patent introduces a light channel as an intermediary medium between the light source and light sensor. The light channel guides the light path and works in conjunction with the pusher member to detect its position. This intermediary approach enables the safety detection function without requiring direct mechanical contact or complex mechanical linkages, thereby improving reliability while reducing mechanical complexity.
2Reliability
If mechanical safety interlock mechanisms are used, then safety function is provided, but the system is prone to failure
Solution Approach 1:
The patent substitutes mechanical safety interlock mechanisms with an optical detection system consisting of a light source, light channel, and light sensor. This optical system has no moving parts that can wear or fail mechanically, eliminating the failure risks associated with mechanical components while maintaining effective safety functionality.
Solution Approach 2:
The patent extracts the safety detection function from the mechanical domain and implements it in the optical domain. By removing mechanical moving parts from the safety interlock system and using only static optical components (light source, light channel, sensor), the system eliminates the inherent failure modes of mechanical systems while preserving the safety function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The light-based interlock system enhances safety by minimizing mechanical failures, offering a robust and cost-effective solution for preventing accidental or intentional operation of the food processor.
Implementation Method 1
a light transmitter and a light sensor, the transmitter being operable to provide a path of light that is receivable by the light sensor
Implementation Method 2
a light transmitter and a light sensor, the transmitter being operable to provide a path of light that is receivable by the light sensor
Data Source
AI summary
A food processing device including: abase having a drive motor; a vessel removably mounted on the base and including a bottom wall, a side wall extending upwardly from the bottom wall to a cover member, the cover member including a feed tube extending upwardly therefrom; a pusher member adapted to be slidably received in the feed tube; and an interlock system operatively associated with the drive motor to enable operation of the drive motor, the system including: a light transmitter and a light sensor, the transmitter being operable to provide a path of light that is receivable by the light sensor; a light channel having an input end portion associated with the light transmitter and an output end portion associated with the light sensor to allow the path of light to travel therethrough; and a light blocker located between the input and output end portions of the light channel, the light blocker being movable between: a closed position to block the path of light travelling through the light channel, and an open position to permit the path of light through the light channel such that the sensor receives the path of light, thereby enabling operation of the drive motor, wherein the light blocker is movable to the open position by engagement of the pusher member.


