Foot-Activated Proximity Switch Arrangement for Medical Devices

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Solution Overview

Problem

Existing foot switch arrangements for controlling medical devices are heavy, costly, and require complex cable assemblies, with alignment and signal transfer issues, and fail to meet requirements for rigidity, small size, and easy cleaning, especially in medical settings.

Innovation Solution

A foot-activated arrangement using proximity switches and actuating elements that allow for switching functions through up and down movements, rotations, or tilting of the foot, eliminating the need for direct contact and cable connections, with actuating elements mounted to move relative to proximity switches, enabling easy design for small size and improved safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional foot switches with cables and leads are used, then signal transmission is achieved, but the arrangement becomes heavy and complex

Engineering Contradiction:
Improvesignal transmissionVSAvoidcable assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the cable and lead connections from the foot switch system. The proximity switch detects foot movements wirelessly or through integrated circuits, removing the physical cable assembly entirely. This reduces device complexity while maintaining signal transmission capability through electronic sensing rather than physical connectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical cable-connected foot switch system with an electronic proximity sensing system. Instead of mechanical switches connected by cables, the invention uses proximity switches that detect foot movements through electromagnetic fields or other non-contact sensing mechanisms, eliminating the need for physical cable assemblies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If multiple switches are arranged in the foot switch installation, then multiple functions can be controlled, but the alignment and actuation become complicated

Engineering Contradiction:
Improvenumber of controllable functionsVSAvoidalignment and actuation difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent implements a single proximity switch that can detect multiple different foot movement patterns (pressing, tilting, rotating) and assign different functions to each pattern. This multi-functional approach eliminates the need for multiple separate switches, simplifying the actuation process while maintaining the ability to control multiple device functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of having multiple switches that require precise alignment and individual actuation, the patent inverts the approach by using one switch that responds to multiple types of foot movements. The user does not need to align their foot with specific switch positions but rather can trigger different functions through different movement patterns with a single sensing point.

Inventive Principle:
Principle #13The other way round (Inversion)

3Strength

If foot switches are made rigid and small for medical use, then they can withstand mechanical stress, but cleaning and sterilization become difficult

Engineering Contradiction:
Improvemechanical stress resistanceVSAvoidcleaning and sterilization ease
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent replaces traditional mechanical foot switch components with solid-state electronic components and a simple housing structure. The proximity switch and integrated circuits have no moving parts that can trap debris, making the entire device easily cleanable and sterilizable while maintaining mechanical strength through the rigid housing design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of information

If the actuating element is directly connected to the switch, then signal transfer is direct, but the risk of malfunction and unwanted signals increases

Engineering Contradiction:
Improvesignal transfer accuracyVSAvoidmalfunction prevention
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent introduces the proximity switch as an intermediary between the foot movement (actuating element) and the device control system. The proximity switch detects the presence and movement patterns without direct physical contact, providing signal isolation that prevents direct transmission of mechanical faults or unwanted signals while maintaining accurate detection of intended foot movements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the execution of multiple switching functions while ensuring operating safety, longevity, and compact size, reducing the complexity of signal transmission and preventing unwanted activations, particularly suitable for medical devices like laser processing units.

Implementation Method 1

the switch is in the form of a proximity switch and the actuating element is mounted such that it can move in a direction following the respective foot movement with the result that, owing to the foot movement, the actuating element can be brought closer to the proximity switch

Methodology Applied
Scientific EffectProximity sensing: Electromagnetic Induction

Data Source

PatentUS8093517B2Arrangement for influencing device functions by means of a foot movement
Publication Date: 2012.01.10 CARL ZEISS MEDITEC AG
  • US8093517B2 patent drawing
  • US8093517B2 patent drawing
  • US8093517B2 patent drawing

AI summary

An apparatus for triggering, changing or ending device functions by means of foot movements can include a resting surface for the sole of a foot and at least one switch, arranged in the region of the resting surface and at a fixed distance from the resting surface, for closing or opening an electrical or control circuit. An actuating element can be associated with the switch to initiate its switching functions. The apparatus can also include a means for transmitting foot movements to the actuating element. The switch can be a proximity switch and the actuating element can be mounted such that it can move in a direction following the respective foot movement, with the result that, owing to the foot movement, the actuating element can be brought closer to the proximity switch therefore triggering the switching function.