Ergonomic Foot Pedal With Intersecting Axes For Surgical Control

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Solution Overview

Problem

During ophthalmic surgery, foot-operated joysticks cause unwanted hand movement and instability, leading to potential patient injury and difficulty in accurately controlling surgical instruments due to the need to move the leg and thigh, resulting in overshot or undershot motions.

Innovation Solution

A surgical system featuring a foot pedal with intersecting axes and pressure sensors that allow for precise control of surgical devices by sensing rotations and pressures, enabling hands-free operation with improved stability and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional foot-operated joystick with four push button switches is used, then the surgeon can control surgical equipment with feet, but the surgeon's hands become unstable due to leg and thigh movement

Engineering Contradiction:
Improvehands-free control capabilityVSAvoidhand stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent replaces the traditional mechanical push-button switch system with a pressure-sensitive sensor system that detects pressure distribution and applied force vectors. This substitution allows for more precise control without requiring large foot movements, thereby maintaining hand stability while preserving hands-free operation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the control parameter from discrete button presses to continuous pressure and force vector measurements. By measuring the magnitude and direction of applied force through pressure sensors, the system enables fine-grained control adjustments without requiring the surgeon to move their leg or thigh, thus maintaining hand stability.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the surgeon moves the foot between switches to control the field of view, then directional control is achieved, but the desired location may be overshot or undershot

Engineering Contradiction:
Improvedirectional controlVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system transitions from binary switch states to continuous analog measurements of pressure magnitude and force vector direction. This allows for proportional control where the degree of field of view movement corresponds precisely to the applied force, eliminating overshooting or undershooting issues inherent in discrete switch activation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The pressure-sensitive system provides continuous feedback about the surgeon's intended direction and magnitude of movement through force sensing. This feedback mechanism enables real-time adjustment of control input, allowing the surgeon to achieve precise positioning by modulating the force applied rather than relying on fixed switch actuation points.

Inventive Principle:
Principle #23Feedback

3Device complexity

If four discrete push button switches are used for foot control, then simple device structure is maintained, but control precision and ergonomics are reduced

Engineering Contradiction:
Improvecontrol mechanism structureVSAvoidcontrol precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces multiple discrete mechanical switches with a unified pressure-sensitive sensor array that can detect both the location and magnitude of applied force. This substitution maintains relatively simple device structure while dramatically improving control precision through analog force measurement rather than discrete switch states.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The pressure-sensitive sensor system performs multiple functions simultaneously: it detects the location of applied force (equivalent to which button is pressed), the magnitude of force (providing control precision), and the direction of force vector (enabling ergonomic natural foot movements). This multi-functionality replaces what would otherwise require multiple separate sensors or switches.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a more ergonomic and stable mechanism for controlling surgical equipment, reducing the likelihood of hand movement and improving surgical precision and patient safety by allowing surgeons to operate devices with finer control and reduced muscle engagement.

Implementation Method 1

The pressure sensor(s) sense at least one rotation of the foot pedal around the first axis and the second axis

Methodology Applied
Scientific EffectPressure sensing: Pressure Increase

Implementation Method 2

The pressure sensor(s) provide at least one output based on the force(s) exerted

Methodology Applied
Scientific EffectForce detection: Force

Data Source

PatentUS10736700B2Ergonomic foot-operated system
Publication Date: 2020.08.11 ALCON INC
  • US10736700B2 patent drawing
  • US10736700B2 patent drawing
  • US10736700B2 patent drawing

AI summary

A method and system provide a surgical system including a foot pedal and at least one pressure sensor. The foot pedal has a first axis and a second axis. The first axis and the second axis intersect and are oriented at a nonzero angle. The pressure sensor(s) are coupled with the foot pedal. The pressure sensor(s) sense at least one rotation of the foot pedal around the first axis and the second axis. The pressure sensor(s) provide at least one output based on the rotation(s).