Variable-Viscosity Footwear Support Members for Adaptive Cushioning

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Solution Overview

Problem

Existing footwear technologies lack adaptive support systems that can dynamically adjust to varying ground conditions and user movements, providing optimal shock absorption, energy return, and stability.

Innovation Solution

Incorporation of support members filled with rheological fluids whose viscosity is controlled by electromagnetic devices, allowing for variable compressibility and responsiveness to changing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If support members are made with fixed compressibility material, then manufacturing is simple, but adaptability to different terrains and movements is poor

Engineering Contradiction:
Improveadaptability to different terrains and movementsVSAvoidcomplexity of support member structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support member incorporates a variable viscosity fluid within a sealed chamber, allowing the material properties to change dynamically in response to applied stress. As compression force increases, the fluid viscosity increases, providing progressive resistance that adapts to different movement intensities and terrain conditions without requiring complex mechanical structures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fluid's viscosity parameter changes in response to shear rate or stress, transforming the support member from a static structure to an adaptive system. This parameter change allows the same support member to provide different levels of cushioning and support depending on the magnitude and rate of applied forces, enhancing versatility without increasing structural complexity

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If support members use variable viscosity fluid, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improvedynamic adjustment capabilityVSAvoidcomplexity of fluid control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The variable viscosity fluid automatically adjusts its properties in response to applied stress without requiring external control systems, sensors, or power sources. The fluid's rheological characteristics change self-regulatingly based on the shear rate or stress applied, providing dynamic adaptability while minimizing system complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The support member utilizes a sealed hydraulic chamber containing the variable viscosity fluid, leveraging fluid mechanics principles to provide smooth, continuous adjustment of support characteristics. The hydraulic enclosure allows the fluid to respond uniformly to compression forces while maintaining a simple, integrated structure

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If support members are made compressible, then shock absorption improves, but stability during static support deteriorates

Engineering Contradiction:
Improveshock absorption capabilityVSAvoidstability during static support
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The variable viscosity fluid provides dynamic resistance that adapts to the rate of compression. During impact or shock events, the fluid's viscosity increases in response to high shear rates, providing enhanced shock absorption. During static support conditions, the fluid maintains lower viscosity, allowing the support member to remain stable and responsive without excessive softness

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances footwear stability and comfort by adaptively adjusting to different terrains and movements, improving shock absorption and energy return.

Implementation Method 1

a first electromagnetic device associated with the first support member, where the first electromagnetic device can be activated to vary the viscosity of the rheological fluid in the first inner portion

Methodology Applied
Scientific EffectRheological fluid viscosity control: Electrorheological Effect

Data Source

PatentUS12484660B2Support members with variable viscosity fluid for footwear
Publication Date: 2025.12.02 NIKE INC
  • US12484660B2 patent drawing
  • US12484660B2 patent drawing
  • US12484660B2 patent drawing

AI summary

An article of footwear including an adaptive support system includes a plurality of support members. Each support member includes an outer chamber and an inner chamber, the inner chamber being filled with a magnetorheological fluid. An electromagnet is disposed adjacent to the inner chamber and can be used to vary the viscosity of the magnetorheological fluid.