Footwear Upper Insert System for Customizable Support

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Solution Overview

Problem

Existing footwear technologies lack the ability to customize the upper portion for varying support and comfort needs during different activities, as they do not provide a flexible system for adjusting stiffness, thickness, and insulating properties.

Innovation Solution

An article of footwear with an insert system that includes a side portion with apertures and raised portions, allowing inserts to be inserted and adjusted for customized support, featuring interchangeable inserts that can be configured for different shapes, sizes, and properties to accommodate specific activities and foot shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the upper is made with fixed material properties, then manufacturing is simple, but customization for different activities and foot shapes is not possible

Engineering Contradiction:
Improvecustomization capabilityVSAvoidupper structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The upper is divided into an inner portion and an outer portion with apertures between them, creating a segmented structure that allows inserts to be placed within the inner portion. This segmentation enables customization while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Inserts are nested within the inner portion of the upper, with raised portions extending through apertures to the outer portion. This nesting approach allows multiple functional elements to be integrated within the upper structure without significantly increasing external complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the upper material is made solid and continuous, then structural strength is high, but breathability and comfort are reduced

Engineering Contradiction:
Improvecomfort and breathabilityVSAvoidupper structural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The upper incorporates apertures (openings) in the side portions that extend from the inner portion to the outer portion, creating a porous structure that enhances breathability and comfort while maintaining structural integrity through the insert system.

Inventive Principle:
Principle #31Porous materials

3Adaptability or versatility

If inserts are added to the upper, then customization and support are improved, but device complexity increases

Engineering Contradiction:
Improvesupport customizationVSAvoidinsert system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The insert system allows different inserts with specific properties (stiffness, thickness, insulating properties) to be placed in specific locations within the inner portion of the upper, enabling localized customization of support and comfort properties where needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The upper structure with apertures and the insert system serve multiple functions: providing structural support, enabling customization for different activities and foot shapes, and maintaining breathability. This multi-functionality reduces the need for separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If the upper is made with uniform thickness and properties, then manufacturing is easy, but accommodation of different foot shapes and activities is limited

Engineering Contradiction:
Improvefoot shape accommodationVSAvoidupper manufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Different inserts with varying thicknesses, stiffness, and insulating properties can be placed in different locations within the inner portion of the upper, allowing the footwear to be customized for specific foot shapes and activity requirements while maintaining a uniform base upper structure that is easy to manufacture.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9894956B2Article of footwear with a customizable upper
Publication Date: 2018.02.20 NIKE INC
  • US9894956B2 patent drawing
  • US9894956B2 patent drawing
  • US9894956B2 patent drawing

AI summary

An article of footwear with an insert system is disclosed. The insert system can include an insert that may be introduced to a side portion of the upper. The insert is configured to adjust properties of a side portion of an upper.