Force Balanced Micro Transducer Array Vibration Cancellation

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Solution Overview

Problem

Small portable devices experience significant vibration and distortion due to the use of rare earth magnets, leading to electroacoustic distortion in audio output, which is particularly problematic for devices like tablets and smartphones where speakers are not firmly affixed.

Innovation Solution

A force-balanced micro transducer array design featuring two opposing transducers with a shared motor system and rare earth magnets, where the opposing forces generated by the magnets cancel each other out, minimizing vibrations and dedicating all motor force to intended diaphragm motion, thereby reducing distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If rare earth magnets are used in small transducers, then the transducer size and weight are reduced, but vibration and distortion increase

Engineering Contradiction:
Improvemagnet weightVSAvoidvibration and distortion
Core Design Contradiction:
Weight of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent employs a dual transducer configuration where two rare earth magnets are positioned with their like poles facing each other (e.g., both north poles facing). This creates opposing magnetic forces that counterbalance the vibratory forces generated during operation, effectively canceling out the harmful vibrations and distortion that would otherwise be produced by the lightweight rare earth magnets.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent combines two transducer units into a single integrated assembly where the magnets are mechanically coupled to a common voice coil assembly. This merging allows the opposing forces from both magnets to work together through the shared voice coil, achieving force balance while maintaining the benefits of rare earth magnet miniaturization.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If speakers are made smaller for portable devices, then device portability is improved, but vibration control becomes more difficult

Engineering Contradiction:
Improvespeaker volumeVSAvoidvibration
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

By positioning two rare earth magnets with like poles facing each other in opposing transducer units, the system creates counterbalancing forces that neutralize vibrations. This allows the use of very small speaker units suitable for portable devices while maintaining effective vibration control through the opposing force mechanism.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent uses asymmetric positioning of the two transducer units within the housing, with each unit oriented to project sound in a different direction (e.g., one forward, one backward, or at different angles). This asymmetric arrangement allows the vibration-canceling forces to work effectively while optimizing sound projection for the specific portable device application.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively minimizes vibrations and distortion in portable devices, allowing for louder and wider frequency range audio output without buzzing, making it suitable for small portable computers and mobile devices.

Implementation Method 1

a first transducer comprising a first magnet disposed between the base plate and a first top plate... a second transducer comprising a second magnet disposed between the base plate and a second top plate

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

a first voice coil assembly positioned between the first magnet and the first top plate... a second voice coil assembly positioned between the second magnet and the second top plate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10250994B2Force balanced micro transducer array
Publication Date: 2019.04.02 DOLBY INTERNATIONAL AB
  • US10250994B2 patent drawing
  • US10250994B2 patent drawing
  • US10250994B2 patent drawing

AI summary

Embodiments are directed to a micro transducer array comprising a shared motor system having a base plate and mounting interfaces to a frame of a portable electronic device; a first transducer comprising a first magnet disposed between the base plate and a first top plate, and a first diaphragm projecting sound out of a surface of the portable device; a second transducer comprising a second magnet disposed between the base plate and a second top plate, and a second diaphragm projecting sound of an opposite surface of the portable device; a first pair of input terminals inputting a first audio signal to the first transducer; and a second pair of input terminals inputting a second audio signal to the second transducer.