Force Estimation for Flexible Tubular Instruments via Deformation Modeling

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Solution Overview

Problem

Current force measurement systems for flexible tubular medical instruments, such as endoscopes, face challenges in accurately estimating forces applied at multiple positions along the instrument's length, particularly in deformable regions, which affects precise manipulation and minimizes the need for direct force sensors.

Innovation Solution

A force estimation system that calculates force information by measuring deformation states and mechanical characteristics at various longitudinal positions, using sensors to detect positions and shapes, and applying bending moment calculations to determine applied forces, allowing for real-time feedback and reduced sensor requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If direct force sensors are installed at multiple positions along the flexible tubular instrument, then force measurement accuracy is improved, but device complexity and instrument diameter increase

Engineering Contradiction:
Improveforce measurement accuracyVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces direct mechanical force sensors with an indirect measurement system that uses deformation sensors (such as strain gauges or optical fibers) to detect shape changes, combined with mechanical modeling to calculate forces. This substitution eliminates the need for complex force sensor arrays while maintaining measurement capability through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces deformation state measurements as an intermediary between the applied forces and the final force calculation. By measuring intermediate parameters (deformation, curvature, shape changes) and using mechanical models to bridge these measurements to force values, the system achieves force measurement without direct force sensors at each position.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If direct force sensors are installed at multiple positions along the flexible tubular instrument, then force measurement accuracy is improved, but instrument diameter increases

Engineering Contradiction:
Improveforce measurement accuracyVSAvoidinstrument diameter
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent replaces bulky direct force sensors with thin deformation sensors (such as optical fibers or strain gauges) that can be embedded within the instrument wall. This substitution significantly reduces the instrument diameter while maintaining the ability to measure forces through indirect deformation measurement and computational calculation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the flexible tubular structure itself and thin-film deformation sensors embedded within it to detect forces. The thin-film sensors conform to the instrument's flexible structure without adding significant diameter, enabling force measurement in a minimally invasive manner.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If deformation sensors are distributed along the flexible tubular portion, then force estimation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveforce estimation accuracyVSAvoidsensor distribution complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the distributed deformation sensors serve multiple functions: they detect shape changes, provide positional information, and enable force calculation through mechanical modeling. This multi-functionality reduces the need for separate sensor systems and simplifies the overall device architecture while maintaining high measurement accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent enables the sensor system to automatically calculate forces from deformation measurements using pre-stored mechanical characteristics. The system self-calibrates and processes data without requiring complex external measurement equipment or manual calibration procedures, reducing operational complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate force estimation along flexible tubular instruments without the need for direct force sensors, enhancing precision and reducing instrument diameter, while facilitating real-time processing and improved operational safety.

Implementation Method 1

measuring or estimating coordinates and shapes at a plurality of longitudinal positions of the flexible tubular portion

Methodology Applied
Scientific EffectDeformation measurement: Deformation

Implementation Method 2

obtaining bending moments at the plurality of positions from the shapes obtained in the first step and a prestored bending stiffness at the plurality of positions

Methodology Applied
Scientific EffectBending moment calculation: Mechanical Force

Data Source

PatentUS11553834B2Force estimation system and force information calculation method
Publication Date: 2023.01.17 OLYMPUS CORPORATION(JP)
  • US11553834B2 patent drawing
  • US11553834B2 patent drawing
  • US11553834B2 patent drawing

AI summary

A force estimation system for calculating force information regarding forces applied to one or more positions of a flexible tubular portion having flexibility through an arithmetic operation, the force estimation system comprising: a processor configured to input the deformation state and the mechanical property at a plurality of longitudinal positions of the flexible tubular portion, and calculates the force information of the force applied to the individual positions of the flexible tubular portion based on the deformed state and the mechanical property.