Acoustic Leak Detection in Force Mains via Negative Pressure Inversion

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Solution Overview

Problem

Current technologies for detecting leaks in pressurized wastewater force mains and water distribution systems are inefficient due to high background noise, signal attenuation, and the inability to detect small leaks, especially under transient conditions and in environments with undissolved gases and variable acoustic propagation velocities.

Innovation Solution

The method involves creating negative pressure in the pipe by shutting down the pump, allowing external fluid to enter and generate noise at leak locations, which is then detected using acoustic leak noise correlation techniques with hydrophones or vibration sensors, enabling the analysis of signals to determine leak locations without the interference of pump noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If acoustic leak noise correlation is used under positive pipe pressure, then leak detection is possible, but high background noise from pumps and signal attenuation prevent detection of small leaks

Engineering Contradiction:
Improveleak detection capabilityVSAvoidbackground noise and signal attenuation
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional approach by creating negative pressure conditions in the pipe instead of maintaining positive pressure. This reversal causes external fluid to be drawn into the pipe through leaks, generating acoustic signals that are detectable above the noise floor without pump interference

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The system utilizes periodic pump shutdown cycles to create transient negative pressure conditions. During these periodic intervals when pumps are off, the acoustic environment is quiet enough to detect leak signals, transforming a continuous noise problem into a periodic detection opportunity

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If mass balance, pressure analysis, or temperature monitoring technologies are used, then leak detection capability is improved, but implementation cost increases significantly

Engineering Contradiction:
Improveleak detection capabilityVSAvoidimplementation cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses existing acoustic correlation hardware and software infrastructure to detect leaks, making the existing technology serve a new purpose (negative pressure leak detection) rather than requiring entirely new expensive measurement systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the pressure parameter from positive to negative, transforming the operating conditions of existing acoustic correlation systems to enable small leak detection without requiring new hardware or software developments

Inventive Principle:
Principle #35Parameter changes

3Stress or pressure

If pump operates continuously to maintain positive pressure, then pipe remains pressurized for normal operation, but pump noise interferes with acoustic leak detection

Engineering Contradiction:
Improvepipe pressureVSAvoidpump noise
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

The system employs periodic pump shutdowns during which acoustic leak detection is performed. This creates alternating phases of pressurization (when pumps run) and detection (when pumps are off), eliminating the conflict between maintaining pressure and detecting leaks

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous monitoring capability by utilizing every pump shutdown cycle for acoustic detection, ensuring that leak detection is an ongoing process rather than a periodic interrupt, thereby maintaining security while enabling detection

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively detects both small and large leaks without requiring pipe excavation, reduces implementation costs, and can be easily integrated with existing hardware and software, providing continuous monitoring and accurate leak location identification.

Implementation Method 1

Following pump shutdown, negative internal pressure develops in force mains due to the fact that the wastewater continues to flow along the mains by inertia

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

acoustic leak noise correlation techniques with hydrophones or vibration sensors, enabling the analysis of signals to determine leak locations

Methodology Applied
Scientific EffectAcoustic noise: Sound

Implementation Method 3

acoustic leak noise correlation techniques with hydrophones or vibration sensors, enabling the analysis of signals to determine leak locations

Methodology Applied
Scientific EffectAcoustic leak noise correlation: Echo

Data Source

PatentUS7810378B2Monitoring of leakage in wastewater force mains and other pipes carrying fluid under pressure
Publication Date: 2010.10.12 MUELLER INT LLC
  • US7810378B2 patent drawing
  • US7810378B2 patent drawing
  • US7810378B2 patent drawing

AI summary

A method of detecting leakage in a force main involves placing at least two spaced sensors on the force main. Liquid is pumped through the pipe by means of a pump. The pump is shut down for an interval of time, and during the period following pump shutdown while negative pressure is present in the pipe, signals are generated at the sensors due to noise or vibration resulting from fluid being drawn into the pipe. The position of a leak in the pipe is determined by correlating the leak noise signals generated while the pipe is under negative pressure. Alternatively, the invention can be applied to a pressurized pipe, in which case conditions of negative pressure can be deliberatively created for a period to draw in fluid from the outside.