Force-Measuring Device Radial Press Elastic Spreader Segmentation

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Solution Overview

Problem

Existing force-measuring devices are inadequate for accurately and reliably measuring radial forces in radial presses and collet chucks due to compliance issues with elastic elements, limited suitability for high forces, and inefficiency in converting radial forces into axial measurements.

Innovation Solution

A force-measuring device comprising at least three thrust members with thrust and sliding chamfers, an expander element, and a transmission member, which converts radial forces into an axial force measurable by a sensor, utilizing elastic spreader members and an expander element to accurately determine the effective force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If elastic elements are used to convert radial forces into axial force, then force conversion is achieved, but measurement accuracy deteriorates due to compliance issues

Engineering Contradiction:
Improveforce conversion capabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The device segments the force measurement function into two distinct parts: (1) elastic spreader members that perform the force conversion from radial to axial direction, and (2) a separate measurement system (strain gauges or displacement sensors) that accurately measures the resulting axial displacement or force without being affected by the compliance of the elastic elements. This segmentation allows the elastic elements to fulfill their mechanical function while the measurement system independently captures accurate data.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary measurement system that mediates between the elastic spreader members and the final measurement output. Instead of measuring the force directly through the compliant elastic elements, the system uses strain gauges or displacement sensors as intermediaries to measure the axial displacement or force generated by the spreader members, thereby isolating the measurement process from the compliance effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If ribs are made weak to allow swiveling motion, then radial force measurement is enabled, but high force withstanding capability is lost

Engineering Contradiction:
Improveswiveling motion capabilityVSAvoidhigh force withstanding capability
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The device separates the motion function from the force measurement function. The thrust members with chamfers provide the necessary swiveling motion capability, while the spreader members and measurement system independently handle the force measurement. This segmentation allows each component to be optimized for its specific function without compromising overall performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the force-bearing elements swivel (as in prior art), the patent inverts the approach by making the thrust members swivel through chamfered surfaces while the force measurement is performed on the rigid spreader members. This inversion allows swiveling motion to occur in components not intended for force measurement, preserving the strength and measurement accuracy of the force-bearing elements.

Inventive Principle:
Principle #13The other way round (Inversion)

3Measurement precision

If complex sensor arrangements are used to measure radial forces, then measurement capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveradial force measurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical force measurement systems with a simpler mechanical-to-electrical transduction system. Instead of using multiple mechanical sensors to directly measure radial forces, the device uses elastic spreader members to convert radial forces into axial displacement or force, which is then measured by simple strain gauges or displacement sensors. This substitution dramatically simplifies the device while maintaining or improving measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from direct radial force measurement to axial displacement or axial force measurement. By converting the measurement parameter to a different direction (axial instead of radial), the device can use simple, inexpensive sensors to measure the converted parameter, avoiding the need for complex radial force sensors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and reliable integration of radial force measurement, capable of handling high forces with improved accuracy and stability, suitable for radial presses and collet chucks.

Implementation Method 1

the spreader members and the at least one expander element are made of an elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9823148B2Force-measuring device
Publication Date: 2017.11.21 UNIFLEX HYDRAULIC
  • US9823148B2 patent drawing
  • US9823148B2 patent drawing
  • US9823148B2 patent drawing

AI summary

A force-measuring device is provided for integrating measurement of at least three radial forces acting centrally, in particular for radial presses or collets. The force-measuring device comprises a stretching-element assembly, which is concentric to a measurement axis and which comprises at least one stretching element. The force-measuring device also has at least three pressure elements spaced from each other in a circumferential direction, wherein two spreading elements are connected to the at least one stretching element at ends of the stretching element, the pressure elements are supported, by means of pressure inclines, on corresponding sliding inclines of the spreading elements, a transmitting element is fastened to a first of the two spreading elements, and a measuring sensor acts between the second of the two spreading elements and the transmitting element.