Force Regulating Device Applicator for Medical Contact

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Solution Overview

Problem

The variability in force application when attaching medical devices to a patient's tissue can lead to inconsistent and unreliable results, as excessive force can displace conductive gel, while insufficient force may prevent effective contact, affecting the efficacy of medical monitoring or treatment procedures.

Innovation Solution

The development of device applicators equipped with force regulators and feedback mechanisms, such as bistable springs and two-stage force regulators, that provide tactile and auditory feedback to ensure consistent and controlled force application, preventing excessive or insufficient force, thereby maintaining effective contact between the device and the patient's tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If excessive force is applied to attach the device to the patient's tissue, then the device contact is ensured, but the conductive gel is squeezed out from between the electrode and the tissue, reducing electrical coupling

Engineering Contradiction:
Improvedevice contact reliabilityVSAvoidconductive gel displacement
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies parameter changes by transitioning from manual force application (variable parameter) to spring-loaded mechanism with predetermined force (controlled parameter). The spring constant and pre-compression distance are designed to provide optimal force that ensures device contact while preventing gel displacement, thus resolving the contradiction between reliable contact and gel retention.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If insufficient force is applied to attach the device to the patient's tissue, then the conductive gel is preserved, but the self-prepping mechanism fails to engage with the tissue, reducing procedure efficacy

Engineering Contradiction:
Improveconductive gel retentionVSAvoidself-prepping mechanism engagement
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The spring-loaded mechanism transforms the force parameter from uncontrolled (manual application) to controlled (predetermined by spring characteristics). The spring is calibrated to exert sufficient force to activate the self-prepping mechanism and ensure proper tissue engagement while maintaining force within limits that prevent excessive gel displacement, thus balancing gel retention with mechanism activation.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If manual force application is used by operators, then the device can be applied to the patient, but the force varies from application to application and between operators, reducing consistency and quality

Engineering Contradiction:
Improvedevice application simplicityVSAvoidforce application consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The spring-loaded applicator is designed to automatically provide the correct application force through its mechanical design. The operator simply activates the mechanism, and the spring's predetermined characteristics (constant and pre-compression distance) self-regulate the force applied to the patient's tissue, eliminating variability between operators and ensuring consistent force application across all procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the force parameter from variable (manual application) to controlled (spring-determined). By designing the spring with specific characteristics and pre-compression distance, the system ensures that the same optimal force is applied in every procedure, regardless of operator differences, thus improving force application consistency while maintaining ease of operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These solutions ensure consistent and reliable application of medical devices by regulating force, maintaining effective contact and preventing gel displacement, thus enhancing the quality and consistency of medical procedures.

Implementation Method 1

a resilient member (e.g., a spring) configured to transition from a first configuration, in which the contact portion is spaced away from the surface, to a second configuration, in which the contact portion is in contact with the surface

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9131900B2Force regulating device applicators
Publication Date: 2015.09.15 COVIDIEN LP
  • US9131900B2 patent drawing
  • US9131900B2 patent drawing
  • US9131900B2 patent drawing

AI summary

Disclosed herein are apparatus and techniques for applying a device to a subject. Such apparatus and techniques may provide feedback to an operator and/or regulate the force used to apply the device, yielding an improved result. Particularly useful embodiments include apparatus and techniques for applying a medical device, such as a skin surface electrode or microneedle array, to a patient's tissue.